Complete Juice Production Line & Hot Filling Solutions

✔ Turnkey Hot Filling Solution

Complete system from water treatment, juice processing, UHT sterilization to hot filling and packaging.
Ensures stable production and consistent product quality.

✔ Advanced Hot Filling Technology

High-temperature filling with bottle inversion sterilization and cooling tunnel.
Extends shelf life without preservatives and maintains flavor.

✔ Flexible Bottle & Product Compatibility

Supports PET and glass bottles, multiple sizes (250ml–2L), and various products:
fruit juice, tea drinks, functional beverages.

✔ Custom Capacity & Scalable Design

Capacity range from 2,000 to 36,000 BPH.
Modular design allows future expansion and multi-flavor production.

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Turnkey Juice Bottling Plant Manufacturer

Your Professional Partner for High-Performance Juice Beverage Production

We deliver complete, end-to-end solutions for fruit juice production—covering water treatment, beverage preparation, UHT pasteurization, hot filling (85–92°C), cooling, labeling, and packaging—engineered to ensure product safety, consistent taste, and long shelf life.
Our systems are designed for high efficiency and reliability, supporting a wide range of products such as pure juice, juice drinks, tea beverages, and functional drinks. With capacity options from 2,000 to 36,000 BPH, we help brands scale from startup to industrial production.
From customized line design and equipment manufacturing to installation, commissioning, and operator training, we provide full lifecycle support. Each solution is tailored to your bottle type (PET or glass), product formulation, and market positioning, ensuring optimal performance and cost efficiency.
With proven technology, modular design, and global service capability, we are your trusted partner for building a modern, scalable, and profitable juice bottling plant.

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Turnkey Juice Production Solutions

Water Purify
Juice Preparation System
Bottle Blowing
Hot Filling
Cooling
Labeling
Packing

As an experienced beverage machinery manufacturer, we offer turnkey juice production lines designed for acidic fruit juice drinks, fruit nectar, tea beverages, and functional drinks.
Our solutions are trusted globally across Africa, Asia, the Middle East, and Latin America. Key systems include:

• Water Treatment System: Ensures purified process water through filtration, RO, and sterilization for stable beverage quality.
• Juice Preparation System: Sugar dissolving, blending, and filtration.
• UHT Sterilization: High-temperature processing for food safety.
• Hot Filling Monoblock: 3-in-1 Rinsing-Filling-Capping technology.
• Automatic Packaging: Labeling, shrink wrapping, and palletizing.

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Watch Our Juice Bottling Line in Action

Experience the full operation of an automatic juice bottling line. This video demonstrates every stage of the process: from precision blending and UHT sterilization to the high-temperature hot filling process (85-92°C) and rapid cooling and packing.
• Supported Bottle Types: 250ml, 330ml, 500ml, 1L, 1.5L, 2L PET Bottles.
• Production Capacity: 2,000 BPH – 36,000 BPH (Bottles Per Hour).
• Applications: Acidic beverages suitable for hot filling, including fruit juice drinks (orange, apple), fruit nectar, tea beverages, and functional drinks (pH < 4.5).

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Core Equipment for Juice Production

Technical Specifications & Capacity

We provide configurations for every scale, from startup factories to large-scale industrial plants.
Our juice production line supports capacities from 2,000 BPH to 36,000 BPH, suitable for both startup and large-scale beverage factories.
Designed for hot filling applications (85–92°C), the system ensures stable performance, flexible bottle compatibility, and efficient production for juice, tea, and functional drinks.

Capacity(500ML)	2000-4000BPH	6,000-8,000 BPH	12,000-15,000 BPH	20,000+ BPH
Automation	Semi/Full Auto	Fully Automatic	High-Speed Auto	Industrial Grade
Floor area	300㎡	600㎡	1200㎡	2500㎡+
Filling Temp	85-92 °C	85-92 °C	85-92 °C	85-92 °C
Operators	4-6	6-8	8-10	10-12
Factory Scale	Startup / Small Plant	Growing Business	Medium Factory	Large Industrial Plant

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TURNKEY JUICE PRODUCTION LINE SERVICE

Factory Layout Design

Our turnkey juice production line service includes customized juice factory layout planning, with CAD drawings and engineering design to ensure efficient workflow, optimized utilities, and space utilization.
Designed for juice processing plants, beverage factories, and hot filling production lines.

Juice Production Equipment Supply

We provide complete juice processing and filling solutions, including water treatment, beverage preparation, UHT sterilization, hot filling machines, and packaging systems.
Suitable for fruit juice, tea, and functional beverage production.

Production Line Integration

Our turnkey solution integrates all systems into one seamless juice bottling line, including conveyors, automation systems, and control units.
Ensures high efficiency, hygiene standards, and stable operation for modern beverage manufacturing.

Installation & Commissioning

Professional engineers provide on-site installation, system commissioning, and operator training.
We ensure your juice production line starts smoothly and reaches optimal performance quickly.

Global After-Sales Support

Our turnkey water bottling plant service includes 24/7 global after-sales assistance, remote troubleshooting, and fast spare-parts supply, supporting customers in Africa, Asia, the Middle East, and Europe to maintain reliable production.

Raw Material & Packaging Supply

We support your turnkey water bottling plant service with bottle preforms, caps, labels, shrink films, and packaging materials, ensuring continuous production and adaptability to regional market needs, bottle designs, and branding styles.

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Why Choose Us for Your Juice Production Line

Your Trusted Global Juice Filling Plant Manufacturer & Turnkey Partner

1. Proven Hot Filling Expertise

With 20+ years of experience in beverage machinery, we specialize in hot filling technology (85–92°C) for beverage.
Our systems ensure microbiological safety, preserve natural flavor, and achieve long shelf life, making them ideal for juice, tea, and functional beverages.

2. Complete Turnkey Solutions

We provide end-to-end juice production lines, covering:
water treatment, beverage preparation, UHT sterilization, filling, labeling, packaging, and palletizing.
A single supplier means better system integration, faster delivery, and reduced project risk.

3. Customized Line Design

Every solution is engineered based on your:
• Bottle type (PET / glass)
• Product formulation (juice, nectar, tea, functional drinks)
• Production capacity and factory layout
This ensures optimized workflow, minimal downtime, and maximum ROI.

4. Professional Juice Production Line Manufacturer

As a professional juice production line manufacturer, we handle design, engineering, and manufacturing in-house.
With advanced equipment and skilled engineers, we provide high-precision juice filling and hot filling systems with strict quality control for consistent performance.

Trusted in 60+ countries, we ensure stable operation and fast delivery.

5. Scalable & Future-Ready

Our modular system design allows you to:
• Expand capacity from 2,000 to 36,000 BPH
• Add new product lines or flavors
• Upgrade automation level at any time
Perfect for businesses planning long-term growth and market expansion.

6. Global Service & Fast Support

We provide comprehensive after-sales support, including:
• On-site installation and commissioning
• Operator training
• 12-month warranty
• Fast technical response within 2 hours
Ensuring your production runs smoothly and efficiently at all times.

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Trusted By Leading Water & Beverage Brands Worldwide

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Global Juice Bottling Plant Projects

Having delivered more than 200 juice filling machine projects across regions such as Southeast Asia, the Middle East, Africa, and Latin America, Nancheng Machinery is recognized as a reliable partner by beverage manufacturers, investors, and project contractors in countries including Indonesia, Saudi Arabia, Nigeria, Brazil, and Mexico.Our turnkey solutions—covering blowing, filling, labeling, and packaging—are tailored to meet local market standards, voltage requirements, and diverse bottle specifications. Clients choose Nancheng for stable machine performance, long-term technical support, and proven results in real production environments across different climatic and regulatory conditions.

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Customer Reviews

Armenia

Hayko

We met Mr. Hayko from Armenia during the Moscow Food Processing & Packaging Exhibition. He showed strong interest in our filling solutions, and after several rounds of discussion and live demonstrations, he confirmed his order on-site. His project is now progressing smoothly, and we are proud to support his factory upgrade with Nancheng’s quality and efficiency. We truly appreciate his trust and look forward to long-term cooperation.

Brazil

Andre

Mr. Andre from Brazil selected Nancheng’s 10,000 BPH juice filling line after comparing several suppliers. He valued our advanced technology, hygienic design, and stable performance. Throughout the project, our team provided complete turnkey service—from juice preparation and UHT sterilization to hot filling and packaging. Andre was highly satisfied with our engineering support and strict quality control. His line now runs steadily and helps his brand grow in the Brazilian market.

Yemen

Manson

Mr. Masan chose Nancheng to modernize his beverage plant with a 20,000 BPH water line and an 8,000 BPH juice line. We designed an energy-efficient, fully automated system featuring precise filling and advanced sanitation control. He praised our smooth coordination, fast technical response, and stable FAT performance. Both lines are now operating successfully, greatly increasing his factory’s capacity and competitiveness.

Iraq

Saman

Mr. Saman was looking for reliable equipment for a multi-product beverage facility. After reviewing our engineering solutions, he selected a 2000 BPH 5-gallon water line and a customized beer filling line. We focused on durability, hygiene, and efficiency. Saman appreciated our installation guidance, trial performance, and overall build quality. Both lines now run smoothly and help expand his production capability in Iraq.

Venezuela

Ymail

At the 126th Canton Fair, Mr Ymail from Venezuela watched our machine and real -time communication at the scene. After good talking, He decided to purchase a 12,000 CPH CSD Can beverage production lines from us . paid the deposit at the exhibition site,The production line has been running well so far. customers are very satisfied.

Syria

Abdullah

The customer from Syria wil come to visit our factory in May 2019, and plan to set up a water plant project in Suria. He wilvisitour company to inspect equipment for import.Eventually, we cooperated with the bottled water project of 10000bph.

Latin America

ABU

ABU, who met us at the fair from Latin America, had been planning his new water plant for a year, and finding a reliable plantwas his main aoal.After we met each other at the exhibition, we had a good talk and aot to know the general needs ofcustomers. We customized a production line for his products. Now Mr. ABU produces more products in a year and has moremarkets than before.

Uzbekistan

Qodiri

Mr Qodiri from Uzbekistan, after the recommendation of cooperative customers, came to our factory and visited many production line factories. Finally, he chose us to purchase 15,000 bottles per hour of CSD beverage production line, and a 8000 bottles of fruit juice production line. What’s more we provide customers with the formula, process, raw materials, etc., the customer is satisfied and said that we have saved us a lot of time for him

Albania

Xhili

Mr. Xhili from Albania has always hoped to find a professional factory. Because the machine that he once purchased has no after -sales service, it is very difficult, so he wants to find a good supplier for his new factory. Finally he bought a 15,000 bottles of mineral water production line per hour, 8,000 bottles of CSD glass bottle production lines form us, and customer brand "Vlora" is named after the city name because customers recognize our production line!

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Applications of Juice Production Line

Our juice production line are designed to handle a wide range of beverage products and packaging formats.
With flexible configurations and advanced hot filling technology, the system can adapt to different product characteristics, including viscosity, pulp content, and container types.

Recirculation System

Automatic Pure Juice Filling

Suitable for clear fruit juice products with low viscosity and no pulp.
Ensures stable filling accuracy and consistent product quality in high-speed juice bottling lines.

Pulp Juice Filling (With Particles)

Designed for juice containing pulp or small particles.
Equipped with recirculation systems and optional pulp filling modules to ensure uniform distribution and prevent clogging.

Tea Beverage Filling

Ideal for hot-filled tea drinks requiring precise temperature control and oxidation prevention.
Maintains natural color, aroma, and flavor throughout the filling process.

Functional Beverage Filling

Applicable for energy drinks, vitamin beverages, and electrolyte drinks.
Ensures accurate filling and stable handling of temperature-sensitive ingredients.

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How to Start Your Juice Factory with Nancheng Machinery Equipment

Step 1

Market Research and Business Planning

• Analyze demand for juice beverages (fruit juice, tea, functional drinks).
• Study competitors, pricing, and local regulations.
• Define your product positioning (premium, mass market, healthy drinks).

Step 2

Define Product & Formula Design

• Select product type: juice drink, fruit nectar, tea beverage.
• Determine sugar content, pulp level, and pH.
• Finalize shelf life and packaging requirements.

Step 3

Bottle and Label Design

• Design heat-resistant PET bottles or glass bottles.
• Develop label artwork (sleeve / sticker / OPP).
• Ensure packaging matches your brand positioning.

Step 4

Buy Juice Production Line Equipment

• Choose a reliable juice production line manufacturer with proven engineering capability and global project experience.
• Complete solution includes water treatment, beverage preparation, UHT sterilizer, hot filling machine, cooling tunnel, labeling, and packaging systems.
• Supports 2,000–36,000 BPH configurations.

Step 5

Prepare Raw Materials

• Fruit concentrate / pulp / sugar / additives
• Bottle preforms, caps, labels, packaging materials
• Ensure all materials comply with food safety standards

Step 6

Install Water Bottling Equipment

- Engineers provide on-site installation and full commissioning.
- Train operators for safe and efficient production.
- Ensures your water bottling plant starts running quickly and smoothly.

Step 7

Trial Production & Process Adjustment

• Adjust filling temperature (85–92°C)
• Optimize blending ratios and sterilization parameters
• Fine-tune labeling and packaging performance
• Ensure stable product quality before mass production

Step 8

Distribution and Sales

• Supply supermarkets, distributors, and horeca markets
• Build brand channels for juice beverages
• Expand product lines and flavors based on demand

Step 9

After-Sales Support

• Ongoing technical support and spare parts supply
• Remote troubleshooting and maintenance guidance
• Ensure long-term stable operation of your juice factory

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Factors That Affect Juice Production Line Price

Investment reference: USD100,000 – 900,000+ for a complete juice production line.
The final price depends on the following key factors:

production-line (2)

Production Capacity (BPH)

The cost of a juice production line is highly dependent on output capacity.
Higher BPH requires larger processing systems, UHT sterilizers, and hot filling machines, increasing equipment investment but improving efficiency and ROI.

material

Product Type & Bottle Sizes

Different products and bottle formats significantly impact system design:
• Juice drinks, fruit nectar, tea beverages (different viscosity & pulp content)
• Bottle sizes from 250ml to 2L
These factors affect filling technology, tank configuration, and line flexibility, especially for multi-flavor production.

automation (1)

Processing Technology & Automation Level

Automation options such as full servo filling, automatic labeling, and shrink or carton packaging can raise or reduce total machinery cost. Investors choose configurations based on labor availability, target efficiency, and required bottled water plant machinery.

puzzle-piece

Raw Material & Utility Conditions

Raw materials and utilities also affect system configuration:
• Water quality (RO system requirements)
• Sugar, concentrate, and additives handling
• Steam, cooling water, and power supply

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Product Catalog

Name	Size	Downloads	Download
Nancheng Product Catalog.pdf	22.96MB	304	Download

FAQs about Juice Production Line

Q What information is needed to design a juice production line?

A

To provide an accurate solution, we require key technical details from the client.

These include production capacity, bottle size and type, product formulation, labeling and packaging requirements, and factory layout.

With this information, we can design a customized juice processing and filling system tailored to your needs.
Q Do you provide turnkey juice bottling plant solutions?

A

Yes, we offer complete turnkey solutions for juice bottling plants.

Our services include equipment design, manufacturing, installation, commissioning, and operator training.

We ensure seamless integration of all systems, helping clients start production quickly and efficiently.
Q What factors affect the cost of a juice production line?

A

The price of a juice production line depends on multiple factors.

These include production capacity, level of automation, bottle type, processing technology, and packaging configuration.

Additional systems such as advanced UHT sterilizers, high-speed labeling machines, and automated palletizing can increase the overall investment.
Q How is product shelf life achieved?

A

Shelf life in juice production is achieved through a combination of UHT sterilization and hot filling technology.

The product is heated to eliminate microorganisms and then sealed in a hygienic environment.

This process allows juice beverages to maintain freshness and stability for several months.
Q What raw materials are required for juice production?

A

Juice production typically requires fruit concentrate or pulp, sugar, water, and optional additives such as flavors or vitamins.

Packaging materials include PET preforms or glass bottles, caps, labels, and shrink film or cartons.

All materials must meet food safety standards to ensure high-quality beverage production.
Q What is the difference between hot filling and aseptic filling?

A

Hot filling uses high temperature to sterilize both the juice and the bottle during filling.

Aseptic filling requires a fully sterile environment and is more complex and costly.

For acidic beverages such as juice and tea drinks, hot filling is often the preferred solution due to its lower investment, simpler maintenance, and proven reliability compared to aseptic filling systems.
Q Can one juice production line handle multiple bottle sizes?

A

Yes, most modern juice filling machines are designed with flexibility in mind.

They can accommodate different bottle sizes, typically from 250ml to 2L, with change parts or quick adjustment systems.

This flexibility allows manufacturers to diversify product offerings and adapt to market demand efficiently.
Q What capacity options are available for juice filling lines?

A

Juice production lines are available in a wide range of capacities to suit different business scales.

Typical capacities range from 2,000 to 36,000 bottles per hour (BPH) based on 500ml bottles.

Small-scale juice bottling plants can start with semi-automatic systems, while large factories use fully automatic high-speed lines.
Q What equipment is included in a complete juice production line?

A

A complete juice production line consists of multiple integrated systems working together.

These include water treatment system, beverage preparation system, UHT sterilizer, hot filling machine, cooling tunnel, labeling machine, and packaging system.

Additional equipment such as homogenizers, mixing tanks, and palletizing systems may be included depending on production requirements.
Q What is hot filling technology in juice production?

A

Hot filling is a process where juice is heated to 85–92°C and filled into bottles at high temperature.

This method ensures microbial safety and extends shelf life without the need for preservatives.

It is widely used in juice bottling plants due to its reliability and cost-effectiveness compared to aseptic filling systems.
Q What types of beverages can be produced on a juice production line?

A

A juice production line can handle a wide range of beverages suitable for hot filling applications.

These include fruit juice drinks, fruit nectar, tea beverages, and functional drinks with acidic formulations.

With proper configuration, the system can also support multi-flavor production and different formulations.
Q What is a juice production line?

A

A juice production line is a complete system used to process, sterilize, fill, and package juice beverages.

It includes water treatment, juice processing equipment, UHT sterilization, hot filling machine, labeling, and packaging systems.

Modern juice production lines are designed for high efficiency, hygiene, and consistent product quality in commercial beverage manufacturing.

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Ready to start your bottled water production business? Nancheng Machinery offers reliable water filling machines, competitive price, and full factory solutions.

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