+86 182 6187 1098
You are here: Home » Products » Beverage Filling Machine » 5 Gallon Filling Machine » 600BPH Automatic 5 Gallon Water Production Line

600BPH Automatic 5 Gallon Water Production Line

Nancheng 5 Gallon Filling Machine is designed for fully automatic 5-gallon barrel washing, filling, and capping in water plants. It is widely used in producing 18.9L / 20L / 5-gallon bottled drinking water, suitable for 150–1200BPH production capacity.
  • QGF- 600

  • NANCHENG

  • Washing Filling Capping

  • SUS304/316

  • PLC+ Touch Screen

  • Mitsubishi/Siemens/Schneider

  • Engineers Available To Service Machinery Overseas

  • CE TUV

  • Bottles

  • Electric and pneumatic

  • Automatic

  • Food, Beverage, Commodity

  • High-accuracy

  • motor, Pump, PLC, Gear, Bearing, Gearbox, Other

  • Jiangsu, China

Availability:
Quantity:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button

Product Description

5 GALLON FILLING MACHINE


5 Gallon Filling Machine Working Video


                               


This video demonstrates the complete working performance of the 600BPH 5 Gallon Filling Machine, including automatic bottle feeding, decapping, external brushing, internal multi-stage washing, precise filling, UV cap sterilization, capping, and final bottle discharge.

It provides a clear view of the machine’s high-speed operation, hygienic design, and stable mechanical structure for 3-gallon and 5-gallon barrel production.


What Is a 5 Gallon Filling Machine?


5 Gallon Filling Machine

A 5 gallon filling machine—also called a 5 gallon water filling machine, 5 gallon bottle filling machine, or 5 gallon barrel filling line—is a complete system used for cleaning, filling, sterilizing, and sealing 5-gallon polycarbonate (PC) or PET barrels.

The machine integrates:

  • Automatic barrel decapping

  • External brushing

  • Internal high-pressure washing

  • Pure water filling

  • Cap loading & sealing

  • Light inspection

  • Conveyor system


Key Features of 5 Gallon Filling Machine



Key Features of 5 Gallon Filling Machine
Key Features of 5 Gallon Filling Machine
Key Features of 5 Gallon Filling Machine


Reliable Washing – Strong Sterilization System

  • Multi-station internal & external washing

  • Alkali water → disinfectant → pure water rinse

  • High-pressure washing improves cleaning effect

  • Food-grade stainless steel pipes & tanks

Accurate Water Filling

  • SUS304/316 contact parts

  • 2–6 filling heads depending on output

  • Anti-splash filling valve design

  • No-barrel, no-filling protection

Hygienic Capping System

  • UV sterilizer for caps

  • Automatic cap sorter + cap elevator

  • Reliable press capping without leakage

Durable Mechanical Structure

  • Thick stainless steel frame

  • Anti-corrosion design for long lifetime

  • Imported electrical components (Siemens/Schneider)

Easy Operation & Maintenance

  • Full PLC control

  • Real-time fault alarm

  • Easy barrel loading/unloading design


5 Gallon Water Filling Line Production Flow


Automatic 5-Gallon Water Production Line Process


Below is the standard Automatic 5-Gallon Water Production Line Process:

  1. Automatic Decapper

  2. External Brushing Machine

  3. Internal Hot Alkaline Washing

  4. Internal Disinfection Washing

  5. Pure Water Final Rinse

  6. Barrel Dripping Area

  7. Automatic Water Filling

  8. Cap Elevator & Sorting System

  9. Cap Sterilization (UV)

  10. Automatic Capping

  11. Light Inspection Box

  12. Neck Shrink Labelling (Optional)

  13. Bagging Machine / PE Film Packaging

  14. Conveyor System


Technical Specifications of 5 Gallon Bottle Filling Machine


Model

Output (BPH)

Washing Stations

Filling Heads

Capping Heads

Power Consumption

Suitable Barrel

Material

NC-150

150 BPH

9 stages

1

1

4.5 kW

PC / PET 5 Gallon

SUS304

NC-300

300 BPH

9 stages

2

1

7.5 kW

PC / PET 5 Gallon

SUS304

NC-450

450 BPH

9 stages

3

1

9 kW

PC / PET 5 Gallon

SUS304

NC-600

600 BPH

12 stages

4

1

12 kW

PC / PET 5 Gallon

SUS304/316

NC-900

900 BPH

14 stages

6

1

15 kW

PC / PET 5 Gallon

SUS304/316

NC-1200

1200 BPH

14 stages

8

1

18 kW

PC / PET 5 Gallon

SUS304/316


Advantages of Nancheng 5 Gallon Filling Machine


1. Full Turnkey Solution Supplier

We supply the whole 5-gallon water plant:

Water treatment → Bottle blowing → Filling → Labelling → Packaging → Palletizing.

2. Stable Running, Low Failure Rate

Engineered for 24/7 continuous production with industrial-grade components.

3. Hygienic & Safe Design

All contact parts use SUS304/316, conforming to food-grade standards.

4. Customizable Capacity (150–1200 BPH)

Flexible for startups & large factories.

5. Global Installation Support

Engineers available for overseas installation & training.


Optional Equipment for Complete 5 Gallon Line


  • 5 Gallon Bottle Blow Molding Machine

  • RO Water Treatment System

  • External Brushing Machine

  • Light Inspection Box

  • Shrink Tunnel for Neck Label

  • PE Bagging Machine

  • Carton Packing Machine

  • Automatic Palletizer


5 GALLON FILLING MACHINE water treatment

water treatment

5 GALLON FILLING MACHINE 5 gallon bottle blowing machine

5 gallon bottle blowing machine



5 GALLON FILLING MACHINE sleeve labeling machine



sleeve labeling machine




5 GALLON FILLING MACHINE 5 gallon palletizer


5 gallon palletizer 


Recommend Products


Carbonated Beverage Filling Machine

This machine is designed for efficiently filling a variety of carbonated drinks, including sodas, sparkling water, and flavored soft drinks. It combines bottle rinsing, isobaric filling, and capping into a single compact unit. Using isobaric filling technology, it preserves carbonation effectively while ensuring product quality. The equipment is highly automated, easy to operate and maintain, and supports production speeds from 10,000 to 48,000 bottles per hour, making it suitable for high-volume beverage production.

Juice Beverage Filling Machine

Engineered for fruit juices and juice blends, this machine typically utilizes standard-pressure filling technology. It allows fully automatic bottle feeding, filling, and capping, and can be enhanced with features like liquid level monitoring and automatic process control. These functions ensure accurate and consistent filling while maintaining hygiene standards. The system is user-friendly and adaptable to different bottle sizes and juice types.

Wine Filling Machine

Wine filling solutions are tailored according to wine type and packaging. Bottled wine often uses an integrated washing, sterilizing, filling, and capping system. To prevent oxidation and preserve quality, the machine may employ vacuum or nitrogen-assisted filling methods, minimizing air contact during the process. This ensures the wine retains its aroma and taste throughout bottling.

Beer Filling Machine

Designed for glass bottle beer production, this equipment handles washing, filling, and sealing efficiently. It uses sensors to regulate speed and applies the isobaric filling principle with spring valves to maintain beverage quality. Neck-holding filling heads and magnetic capping heads ensure reliable filling and sealing, accommodating various cap types. Production capacity ranges from 2,000 to 20,000 bottles per hour, suitable for different scales of breweries.

Gallon Filling Machine

Specialized for 3- to 5-gallon water containers, this line consists of bottle washing, filling, and capping sections. The washer employs multiple spray stages with disinfectants to ensure cleanliness. The filler performs pre-flushing, disinfection, dripping control, circulating water flushing, external rinsing, and clean water flushing automatically. The capping unit seals bottles without manual intervention, supporting capacities from 150 to 2,000 barrels per hour. This makes it ideal for large-capacity water bottling operations.


Bottled Water Production Project

bottle water filling machine

Bottled Water Production Project bottle water filling machine

carbonated drink filling machine

Bottled Water Production Project juice filling machine

juice filling machine

Bottled Water Production Project beer filling machine

beer filling machine

Bottled Water Production Project wine filling machine

wine filling machine

Bottled Water Production Project gallon water filling machine

gallon water filling machine


Applications


  • Bottled drinking water factories

  • Mineral water production

  • Purified water plants

  • Barrelled water franchise businesses

  • Industrial & commercial large-volume water dispensing


Customer Cases



5 gallon water filling line 800500


288be222-0b13-4433-948f-a60a30bc1c45



Saudi Arabia – 600 BPH Full 5 Gallon Line

Delivered turnkey solution including water treatment, filling, and packaging.

Kenya – 300 BPH Startup Water Factory

Compact layout design + installation training.

Mexico – 1200 BPH Large Water Plant

High-speed 5-gallon line for regional brand production.






Company Profile



NANCHENG MACHINERY FACTORY OVERVIEW AND ADVANTAGES


WHY NANCHENG MACHINEY AS YOUR BOTTLED WATER PRODUCTION PROJECT MANUFACTURERWHY NANCHENG MACHINEY AS YOUR BOTTLED WATER PRODUCTION PROJECT MANUFACTURER


Nancheng Machinery has over 20 years of experience in the filling and packaging machinery industry, providing professional solutions for bottled water, juice, beverages, alcohol, and other liquid products. The company boasts a strong R&D and engineering team capable of delivering turnkey projects, including technical design, custom equipment, installation, and commissioning.

Its product range is comprehensive, covering water treatment systems, 3-in-1 filling machines, homogenizers, labeling machines, shrink-wrapping machines, and more, offering a complete solution from water processing to bottling and packaging. Key components are made of food-grade stainless steel (304/316), ensuring hygiene, safety, and durability.

Located in the Yangtze River Delta region, Nancheng enjoys convenient logistics and supply chain advantages. With extensive international experience, the company exports to Africa, the Middle East, Southeast Asia, and other regions, delivering reliable and high-quality equipment worldwide.

Nancheng also provides excellent after-sales support, including installation, commissioning, training, and lifelong maintenance services. Its large-scale factory (over 16,000 m²) and high proportion of technical staff ensure innovation, consistent quality, and production capacity. The company’s management emphasizes digitalization, standardization, and customer satisfaction, focusing on integrity, responsibility, and win-win partnerships.


Our Product Range Includes:

  • Water Bottling Plant

  • 5 Gallon Water Filling Machine

  • Carbonated Drink Filling Machine

  • Juice Filling Machine

  • Oil Filling Machine

  • Shampoo Filling Machine

  • Liquid Soap Filling Machine

  • Detergent Filling Machine

  • Paste Filling Machine

  • Sauce Filling Machine

  • Honey Filling Machine

  • Ketchup Filling Machine

  • Cream Filling Machine

  • Lotion Filling Machine

  • Chemical Filling Machine




We Supply Your Factory Design Service

WHY NANCHENG MACHINEY AS YOUR BOTTLED WATER PRODUCTION PROJECT MANUFACTURER factory design

We Supply Your Bottle Design Service


WHY NANCHENG MACHINEY AS YOUR BOTTLED WATER PRODUCTION PROJECT MANUFACTURER bottle design


FAQ


FAQ about 5 Gallon Filling Machine


1. What is the price of a 5-gallon filling machine?

Depends on capacity. Price usually ranges from $10,000–$90,000.

2. How many workers are needed?

2–4 workers depending on automation level.

3. What type of barrels can be used?

PC or PET 18.9L / 20L bottles.

4. How long is the warranty?

1 year warranty + lifetime technical support.

5. Do you offer installation?

Yes, on-site installation or online guidance.




Previous: 
Next: 

Ready to Build Your Beverage Plant?

Tell us your capacity, bottle type, and budget – we’ll design a complete solution for you.
PRODUCTS
WHY NANCHENG
CUSTOMER SUPPORT
INFO
+86 18261871098
9 Tongxin Road, Leyu town, Zhangjiagang City, Jiangsu Province, China
© COPYRIGHT 2025 ZHANGJIAGANG NANCHENG MACHINERY CO., LTD. ALL RIGHTS RESERVED.