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1200BPH Automatic 5 Gallon Water Filling Machine

Nancheng Machinery provides a complete range of automatic 5 gallon water filling machines, designed for 3–5 gallon barrels, 20L bottles, and gallon jugs. Our system integrates barrel washing, inner–outer brushing, disinfecting, pure water rinsing, filling, capping, leak-checking, and conveying to form a fully automatic and hygienic gallon water bottling line.
  • QGF- 1200

  • NANCHENG

  • Washing Filling Capping

  • SUS304/316

  • PLC+ Touch Screen

  • Mitsubishi/Siemens/Schneider

  • Engineers Available To Service Machinery Overseas

  • CE TUV

  • Bottles

  • Electric and pneumatic

  • Automatic

  • Food, Beverage, Commodity

  • High-accuracy

  • motor, Pump, PLC, Gear, Bearing, Gearbox, Other

  • Jiangsu, China

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Product Description

5 GALLON FILLING MACHINE


Automatic 5 Gallon Water Production Line (Gallon Filling Machine Manufacturer)


5 Gallon Water Production Line


Nancheng’s Automatic 5 Gallon Water Production Line is a complete solution integrating barrel washing, pure water filling, and capping. It is widely used for 5 gallon water filling machine, 5 gallon bottle filling machine, 5 gallon barrel filling machine, and 3 gallon water filling line applications.

This system is ideal for producing 18.9L / 20L / 5-gallon purified water for commercial drinking water plants.

As a leading China 5 gallon barrel filling machine manufacturer, Nancheng supplies turnkey gallon water filling lines with capacities from 150–1200BPH.


What Is a 5 Gallon Water Filling Machine?


                                   


A 5 gallon water filling machine—also known as a gallon filling machine, gallon jug filling machine, or 5 gallon pail filling machine—is specialized equipment for large-volume bottled water production.

It handles:

  • Barrel decapping

  • External brushing

  • Internal multi-stage washing

  • 20L bottle filling

  • Automatic cap sorting & capping

  • Light inspection

  • Packaging

It is the core equipment in any 5 gallon water filling line or 20L bottle filling machine system.


Types of Gallon Filling Machines


To meet different production needs, Nancheng offers:

5 Gallon Water Filling Machine (18.9L/20L)

Most widely used for drinking water factories.

3 Gallon Water Filling Line (11.3L)

Suitable for small businesses and regional brands.

20L Bottle Filling Machine

Industrial-use water filling.

Gallon Jug Filling Machine

For U.S.-style gallon jugs.

5 Gallon Pail Filling Machine

For commercial and food-grade water packaging.


Features of Automatic 5 Gallon Barrel Filling Machine



5 Gallon Water Production Line


5 Gallon Water Production Line
5 Gallon Water Production Line


1. Multi-Stage Internal & External Washing

  • High-pressure hot alkaline wash

  • Disinfectant wash

  • Pure water final rinse

  • Stainless steel washing nozzles

  • Strong anti-corrosion design

2. High-Precision Filling System

  • SUS304/316 contact parts

  • Drip-proof filling valves

  • Accurate liquid level control

  • No-barrel-no-filling protection

3. Hygienic & Reliable Capping

  • UV cap sterilization

  • Automatic cap sorting and feeding

  • Leak-proof press capping

4. Strong Mechanical Structure

  • Thick stainless steel frame

  • Long lifespan for 24/7 production

  • Top-tier electrical parts (Siemens / Schneider)

5. Full Automation & Easy Operation

  • PLC control + touchscreen

  • Automatic fault detection

  • Easy barrel handling


Technical Specifications of Gallon Filling Machine


Model

Output

Washing Stations

Filling Heads

Capping Heads

Power

Suitable Bottle

Keywords Included

NC-150

150 BPH

9

1

1

4.5 kW

5G/3G

5 gallon water filling machine

NC-300

300 BPH

9

2

1

7.5 kW

5G/3G

gallon filling machine

NC-450

450 BPH

9

3

1

9 kW

5G

5 gallon barrel filling machine

NC-600

600 BPH

12

4

1

12 kW

5G/20L

20L bottle filling machine

NC-900

900 BPH

14

6

1

15 kW

5G

5 gallon water filling line

NC-1200

1200 BPH

14

8

1

18 kW

5G

5 gallon bottle filling machine


Complete 5 Gallon Water Filling Line Workflow



Automatic 5-Gallon Water Production Line Process


  1. Automatic Decapper – removes used caps

  2. External Brushing Machine – clean outer dirt

  3. Alkaline Internal Washing – strong chemical wash

  4. Disinfection Washing

  5. Final Pure Water Rinse

  6. Dripping & Transfer

  7. 5 Gallon Water Filling Machine – accurate 20L filling

  8. Cap Elevator & Sorting Machine

  9. UV Cap Sterilizer

  10. Automatic Capping Machine

  11. Light Inspection Box

  12. Neck Shrink Labeling (optional)

  13. Bagging Machine / Film Packing

  14. Conveyor System

The entire line ensures hygiene, efficiency, and continuous high-speed production.


Advantages of Nancheng 5 Gallon Filling Machine


1. Full Turnkey Solution Supplier

We supply the whole 5-gallon water plant:

Water treatment → Bottle blowing → Filling → Labelling → Packaging → Palletizing.

2. Stable Running, Low Failure Rate

Engineered for 24/7 continuous production with industrial-grade components.

3. Hygienic & Safe Design

All contact parts use SUS304/316, conforming to food-grade standards.

4. Customizable Capacity (150–1200 BPH)

Flexible for startups & large factories.

5. Global Installation Support

Engineers available for overseas installation & training.


Optional Equipment for Complete 5 Gallon Line


  • 5 Gallon Bottle Blow Molding Machine

  • RO Water Treatment System

  • External Brushing Machine

  • Light Inspection Box

  • Shrink Tunnel for Neck Label

  • PE Bagging Machine

  • Carton Packing Machine

  • Automatic Palletizer


5 GALLON FILLING MACHINE water treatment

water treatment

5 GALLON FILLING MACHINE 5 gallon bottle blowing machine

5 gallon bottle blowing machine



5 GALLON FILLING MACHINE sleeve labeling machine



sleeve labeling machine




5 GALLON FILLING MACHINE 5 gallon palletizer


5 gallon palletizer 


Recommend Products


Carbonated Beverage Filling Machine

This machine is designed for efficiently filling a variety of carbonated drinks, including sodas, sparkling water, and flavored soft drinks. It combines bottle rinsing, isobaric filling, and capping into a single compact unit. Using isobaric filling technology, it preserves carbonation effectively while ensuring product quality. The equipment is highly automated, easy to operate and maintain, and supports production speeds from 10,000 to 48,000 bottles per hour, making it suitable for high-volume beverage production.

Juice Beverage Filling Machine

Engineered for fruit juices and juice blends, this machine typically utilizes standard-pressure filling technology. It allows fully automatic bottle feeding, filling, and capping, and can be enhanced with features like liquid level monitoring and automatic process control. These functions ensure accurate and consistent filling while maintaining hygiene standards. The system is user-friendly and adaptable to different bottle sizes and juice types.

Wine Filling Machine

Wine filling solutions are tailored according to wine type and packaging. Bottled wine often uses an integrated washing, sterilizing, filling, and capping system. To prevent oxidation and preserve quality, the machine may employ vacuum or nitrogen-assisted filling methods, minimizing air contact during the process. This ensures the wine retains its aroma and taste throughout bottling.

Beer Filling Machine

Designed for glass bottle beer production, this equipment handles washing, filling, and sealing efficiently. It uses sensors to regulate speed and applies the isobaric filling principle with spring valves to maintain beverage quality. Neck-holding filling heads and magnetic capping heads ensure reliable filling and sealing, accommodating various cap types. Production capacity ranges from 2,000 to 20,000 bottles per hour, suitable for different scales of breweries.

Gallon Filling Machine

Specialized for 3- to 5-gallon water containers, this line consists of bottle washing, filling, and capping sections. The washer employs multiple spray stages with disinfectants to ensure cleanliness. The filler performs pre-flushing, disinfection, dripping control, circulating water flushing, external rinsing, and clean water flushing automatically. The capping unit seals bottles without manual intervention, supporting capacities from 150 to 2,000 barrels per hour. This makes it ideal for large-capacity water bottling operations.


Bottled Water Production Project

bottle water filling machine

Bottled Water Production Project bottle water filling machine

carbonated drink filling machine

Bottled Water Production Project juice filling machine

juice filling machine

Bottled Water Production Project beer filling machine

beer filling machine

Bottled Water Production Project wine filling machine

wine filling machine

Bottled Water Production Project gallon water filling machine

gallon water filling machine


Applications of Gallon Jug Filling Machine

  • Bottled drinking water plants

  • Start-up water factories

  • Industrial 20L water projects

  • Commercial refill drinking water stations

  • Food production water supply

Suitable for PC bottle, PET barrel, 3 gallon, 5 gallon, 20L containers.


5 Gallon Water Filling Machine Price Guide

The 5 gallon water filling machine price depends on:

  • Output capacity (150–1200BPH)

  • Level of automation

  • Material (SS304 / SS316)

  • Whether full line or single machine

  • Optional systems (brushing, bagging, palletizer)

Typical price range:

USD 10,000 – 90,000 depending on configuration.


Customer Cases



5 gallon water filling line 800500


288be222-0b13-4433-948f-a60a30bc1c45



Saudi Arabia – 600BPH 5 Gallon Water Filling Line

Turnkey supply including water treatment & packaging.

Mexico – 1200BPH 20L Bottle Filling Machine

High-speed line with full automation.

Kenya – 3 Gallon + 5 Gallon Combined Line







Company Profile



NANCHENG MACHINERY FACTORY OVERVIEW AND ADVANTAGES


WHY NANCHENG MACHINEY AS YOUR BOTTLED WATER PRODUCTION PROJECT MANUFACTURERWHY NANCHENG MACHINEY AS YOUR BOTTLED WATER PRODUCTION PROJECT MANUFACTURER


Nancheng Machinery has over 20 years of experience in the filling and packaging machinery industry, providing professional solutions for bottled water, juice, beverages, alcohol, and other liquid products. The company boasts a strong R&D and engineering team capable of delivering turnkey projects, including technical design, custom equipment, installation, and commissioning.

Its product range is comprehensive, covering water treatment systems, 3-in-1 filling machines, homogenizers, labeling machines, shrink-wrapping machines, and more, offering a complete solution from water processing to bottling and packaging. Key components are made of food-grade stainless steel (304/316), ensuring hygiene, safety, and durability.

Located in the Yangtze River Delta region, Nancheng enjoys convenient logistics and supply chain advantages. With extensive international experience, the company exports to Africa, the Middle East, Southeast Asia, and other regions, delivering reliable and high-quality equipment worldwide.

Nancheng also provides excellent after-sales support, including installation, commissioning, training, and lifelong maintenance services. Its large-scale factory (over 16,000 m²) and high proportion of technical staff ensure innovation, consistent quality, and production capacity. The company’s management emphasizes digitalization, standardization, and customer satisfaction, focusing on integrity, responsibility, and win-win partnerships.


Advantages of Choosing a China 5 Gallon Barrel Filling Machine Manufacturer

1. Competitive Factory Price

You get better 5 gallon water filling machine price than trading companies.

2. Strong Manufacturing Capability

  • 20+ years industry experience

  • CNC machining center

  • Professional assembly workshop

3. Complete Gallon Water Filling Line Supplier

From water treatment → filling → packaging.

4. Global Service Capability

Installation engineers available worldwide.

5. Fast Lead Time

Large-scale production and stable supply chain.


Our Product Range Includes:

  • Water Bottling Plant

  • 5 Gallon Water Filling Machine

  • Carbonated Drink Filling Machine

  • Juice Filling Machine

  • Oil Filling Machine

  • Shampoo Filling Machine

  • Liquid Soap Filling Machine

  • Detergent Filling Machine

  • Paste Filling Machine

  • Sauce Filling Machine

  • Honey Filling Machine

  • Ketchup Filling Machine

  • Cream Filling Machine

  • Lotion Filling Machine

  • Chemical Filling Machine




We Supply Your Factory Design Service

WHY NANCHENG MACHINEY AS YOUR BOTTLED WATER PRODUCTION PROJECT MANUFACTURER factory design

We Supply Your Bottle Design Service


WHY NANCHENG MACHINEY AS YOUR BOTTLED WATER PRODUCTION PROJECT MANUFACTURER bottle design


FAQ


FAQ of 5 Gallon Water Filling Machine


1. What is the price of a 5 gallon water filling machine?

Price ranges from $10,000 to $90,000 depending on capacity & automation.

2. Can this machine fill both 3 gallon and 5 gallon bottles?

Yes. It supports 3G, 5G, 18.9L, and 20L PC/PET barrels.

3. How many workers are required?

A fully automatic line needs 2–4 workers.

4. What is the capacity of your gallon filling machine?

150BPH to 1200BPH.

5. Is the machine suitable for a new factory?

Yes, we provide complete layout + installation training.

6. Do you supply spare parts and after-sales service?

Yes, lifetime technical support and fast spare parts delivery.




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