+86 182 6187 1098
RXGF18-18-18-6
NANCHENG
Washing Filling Capping
SUS304/316
PLC+ Touch Screen
Mitsubishi/Siemens/Schneider
Engineers Available To Service Machinery Overseas
CE TUV
Bottles
Electric and pneumatic
Automatic
Food, Beverage, Commodity
High-accuracy
motor, Pump, PLC, Gear, Bearing, Gearbox, Other
Jiangsu, China
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Product Description
See our 4 in 1 juice filling machine in full operation — from bottle rinsing to hot-filling, capping, and integrated labeling. Watch how the juice flows smoothly without contamination, how the caps are sealed perfectly, and how the labeling is applied with precision. This video showcases the machine’s hygiene, speed, and automation—ideal for premium juice bottling lines.
The 4 in 1 juice filling machine from Nancheng Machinery integrates rinsing, hot filling, capping, and labeling into a compact, fully automated system. Designed for efficiency, hygiene, and precision, it is ideal for filling various fruit juices, energy drinks, and functional beverages.
Whether you are producing mango juice, orange juice, apple juice, or vitamin drinks, this machine ensures consistent product quality, minimal waste, and maximum uptime. With intelligent temperature control, CIP cleaning system, and high-speed servo technology, it meets the strictest international beverage production standards.
At Nancheng, we understand the challenges beverage producers face — from maintaining product freshness to ensuring production efficiency. That’s why our 4 in 1 juice filling machine provides a reliable, user-friendly, and cost-effective solution for both small-scale producers and industrial juice factories.
The 4 in 1 juice bottling machine is an integrated hot filling system that combines bottle rinsing, juice filling, capping, and labeling into one continuous, automated process. It is specifically engineered for fruit juice manufacturers, beverage plants, and juice production lines that require high precision and hygienic operation.
Empty bottles are conveyed into the rinsing unit through the air conveyor. Each bottle is clamped and inverted, where it is thoroughly washed with sterile or ozonized water to remove dust or contaminants. The rinsing system ensures that every bottle entering the filling section is 100% clean and ready for beverage contact.
The cleaned bottles are transferred to the filling turret. Using high-speed, pressure-controlled filling valves, hot juice (85–90°C) is accurately dispensed into each bottle. The system maintains a perfect liquid level while minimizing oxidation and foaming. The sanitary filling valves and CIP cleaning circulation guarantee a contamination-free filling process.
The filled bottles move into the capping station, where magnetic torque capping heads automatically apply and tighten the caps. Each capping head ensures precise torque control to prevent leakage or cap damage. Both flat caps and sports caps can be handled easily.
Once capped, bottles pass through the labeling unit, where PVC shrink sleeves or adhesive labels are applied with high accuracy. A date coding system marks production and expiry dates for product traceability.
Finally, bottles are discharged via the conveyor to the inspection zone or packaging system. Quality sensors detect any irregularities, ensuring that only qualified products proceed to the final packaging stage.
The entire process of the 4 in 1 juice filling machine is fully automated, reducing human contact, improving filling precision, and ensuring consistent beverage quality — a perfect solution for modern juice bottling production lines.
Model | Capacity (BPH) | Bottle Type | Filling Temperature | Filling Accuracy | Power (kW) | Air Pressure (Mpa) |
CGF14-14-12-5 | 4000 | PET/Glass | 85–90°C | ±1% | 3.5 | 0.6–0.8 |
CGF18-18-18-6 | 7000 | PET/Glass | 85–90°C | ±1% | 5.2 | 0.6–0.8 |
CGF24-24-24-8 | 10000 | PET/Glass | 85–90°C | ±1% | 7.5 | 0.6–0.8 |
CGF32-32-32-10 | 14000 | PET/Glass | 85–90°C | ±1% | 9.0 | 0.6–0.8 |
Component | Brand | Origin |
PLC & Touch Screen | Siemens | Germany |
Frequency Converter | Mitsubishi | Japan |
Pneumatic Components | Airtac | Taiwan |
Bearings | SKF | Sweden |
Electrical Components | Schneider | France |
Motor | ABB | Switzerland |
At Nancheng Machinery, we provide not just a single juice filling machine, but a complete juice bottling production line tailored to your beverage type, factory layout, and capacity requirements. Our 4 in 1 juice filling line ensures seamless integration from water purification to final packaging — all under one intelligent control system.
Water Treatment System:
Removes impurities, bacteria, and unwanted minerals from raw water, ensuring clean and safe processing water for juice mixing and dilution.
Juice Preparation System:
Composed of sugar melting tanks, mixing tanks, preheating units, pasteurizers, and homogenizers. These systems ensure perfect blending and stable juice flavor before hot filling.
4 in 1 Juice Filling Machine:
The heart of the line — integrates rinsing, filling, capping, and labeling in one system. It supports hot filling, guarantees hygiene, and minimizes oxygen content for longer shelf life.
Bottle Warmer & Dryer:
Balances bottle surface temperature after filling, avoiding condensation during labeling. Ensures smooth label application and consistent packaging quality.
Labeling & Coding Machine:
Automatically applies your brand labels and prints batch codes or expiration dates, enhancing traceability and professionalism.
Conveyor System:
Fully synchronized conveyor chains ensure smooth bottle transfer between each stage — from filling to labeling and packaging — with no jams or spills.
Shrink Wrapping / Carton Packing Machine:
Completes the final stage of packaging, preparing products for transportation and retail distribution.
CIP Cleaning System:
Automated cleaning-in-place (CIP) system for sanitizing tanks, valves, and pipelines without disassembly, reducing downtime and maintaining product safety.
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Company Profile
With over 20 years of expertise, Nancheng Machinery is one of China’s leading manufacturers of beverage filling machines and bottling line solutions.
Our portfolio includes:
Water filling machines
Juice filling machines
Carbonated drink filling machines
Beer and wine bottling lines
Oil and sauce filling equipment
Comprehensive Factory Design: We provide customized plant layout according to your factory area and production targets.
Bottle & Label Design Support: We help design your brand-specific bottle shape and label style to enhance market identity.
High-Quality Manufacturing: Machines are built from SUS304/316L stainless steel, using top brands like Siemens, ABB, Schneider, and Mitsubishi.
Global Service Network: Exported to over 80 countries, with strong technical support and installation services.
After-Sales Commitment: On-site training, lifetime service, and spare parts supply ensure worry-free operation.
FAQ
It’s ideal for fruit juices, flavored drinks, energy drinks, tea beverages, and vitamin-enriched drinks with or without pulp.
Yes, the 4 in 1 juice filling machine is fully compatible with PET, glass, and HDPE bottles, using quick-change neck holders.
The machine is designed for hot filling at 85–90°C, ensuring sterilization and longer shelf life of the beverage.
Nancheng offers models from 3000BPH to 18000BPH, customizable according to your bottle volume and production target.
Absolutely. We supply full juice filling production lines, from water treatment, juice preparation, filling, labeling, to packaging — all from one trusted source.
All machines are produced under CE standards, using food-grade stainless steel and world-class electrical components such as Siemens and Schneider.
We offer installation, training, remote technical support, and a 1-year warranty with lifetime service and spare parts.
Yes, we can modify the filling valves, capping heads, and star wheels to fit your preferred bottle size, material, and closure style.
