10000bph Hot Juice Filling Machine

VIDEO OF HOT JUICE FILLING MACHINE

Watch the hot juice filling machine in full operation, delivering up to 10,000 bottles per hour with precision. The video demonstrates the 3-in-1 rinsing, hot filling, and capping process, ensuring hygiene, efficiency, and reliable output for juice and tea beverages.

INTRODUCTION OF HOT JUICE FILLING MACHINE

The 10000BPH hot juice filling machine is specifically engineered for high-capacity juice and tea production lines. Using advanced hot filling technology at 85–95°C, it ensures extended shelf life, better flavor retention, and effective sterilization.

Compared to standard filling solutions, hot filling reduces oxygen presence in bottles, minimizes microbial growth, and eliminates the need for chemical preservatives. Built with food-grade stainless steel, automatic CIP cleaning, and temperature monitoring, the system guarantees consistent quality and safe operation.

For factories looking to scale production, this machine offers the perfect balance of speed, hygiene, and cost-efficiency.

JUICE PRODUCTION PROCESS WITH HOT JUICE FILLING MACHINE

1. Raw water treatment – Multi-stage filtration and sterilization ensure safe processing water.

2. Juice concentrate dilution – Blended with purified water for proper formula.

3. Homogenization & filtration – Stabilizes juice texture and removes impurities.

4. Sugar & ingredient preparation – Syrup melted, filtered, and blended with auxiliary materials.

5. Blending process – Flavor, color, and volume adjusted for consistency.

6. UHT sterilization – Juice heated to 130–135°C for 4–6 seconds.

7. Bottle rinsing – PET bottles thoroughly cleaned with high-pressure sprays.

8. Hot filling & capping – Juice filled at 90–95°C and capped immediately.

9. Bottle inverting & sterilization – Residual heat sterilizes bottle mouth and cap.

10. Cooling tunnel – Bottles cooled to 38±2°C to maintain taste and stability.

11. Inspection & packaging – Finished bottles checked, labeled, and packed.

HOT JUICE FILLING MACHINE WASHING, FILLING & CAPPING PARTS

Washing system

• Stainless steel grippers avoid secondary contamination.

• High-efficiency spray nozzles rinse bottles in under 4 seconds.

• Adjustable for multiple bottle heights and formats.

Filling system

• Hot filling valves ensure fast, accurate filling at 85–95°C.

• Liquid level sensors prevent overfilling or underfilling.

• Integrated CIP system automatically sterilizes tanks and pipelines.

Capping system

• Magnetic torque control for reliable sealing.

• Compatible with flat, sports, or customized caps.

• Error-proof sensors prevent missing or misaligned caps.

  
  

Automatic Bottled juice production fruit juice blending system

The mixing system including:

1. Electrical heating/ steam

2. heating sugar melting tank

3. Syrup Pump

4. Mixing tank

5. Stainless steel pump

6. Double filter

7. Homogenizer

8. Double layers heating tank

9. CIP cleaning system

10. UHT sterilizer