DBXGF
NANCHENG
Washing Filling Capping
SUS304/316
PLC+ Touch Screen
Mitsubishi/Siemens/Schneider
Engineers Available To Service Machinery Overseas
CE TUV
Bottles
Electric and pneumatic
Automatic
Food, Beverage, Commodity
High-accuracy
motor, Pump, PLC, Gear, Bearing, Gearbox, Other
Jiangsu, China
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Product Description
Our Glass Bottle Carbonated Drink Filling Machine is designed for carbonated beverages filled into glass bottles, including both returnable glass bottles (RGB) and non-returnable glass bottles.
The machine adopts proven isobaric (constant-pressure) filling technology, ensuring stable CO₂ retention, reduced foaming, and consistent filling levels during production.
Compared with PET bottles, glass bottles are heavier and more fragile. To ensure safe operation, this machine uses a bottom-supported bottle handling structure, reinforced star wheels, and stable mechanical transmission.
This equipment is widely used for carbonated soft drinks, sparkling water, and other carbonated beverages in medium and large-scale bottling plants.
This Glass Bottle Carbonated Drink Filling Machine is designed for a wide range of carbonated beverages packaged in glass bottles.
With stable isobaric filling performance and reliable glass bottle handling, it is suitable for both returnable and non-returnable glass bottle CSD production lines.
Such as cola, lemon soda, orange soda, and other flavored soft drinks commonly produced in glass bottles.
Including plain and flavored sparkling water, where stable CO₂ retention and consistent fill levels are essential.
Fruit-flavored carbonated drinks, tonic water, and lightly carbonated beverages.
Locally popular carbonated beverages produced in returnable glass bottles, widely used in Africa, the Middle East, and South America.
Returnable glass bottles (RGB)
Non-returnable glass bottles
Standard round glass bottles
Customized glass bottle shapes (within specified diameter and height range)

Medium to large-scale carbonated beverage factories
Beverage plants upgrading from old glass bottling equipment
New projects requiring stable and reliable glass bottle filling solutions
The final application scope depends on beverage formulation, carbonation level, bottle design, and line configuration.

3-in-1 Monoblock Design
Rinsing, isobaric filling, and capping are integrated into one machine, ensuring a compact layout, stable operation, and reduced contamination risk.

Reliable Isobaric Filling Technology
Counter-pressure filling maintains balanced pressure between the filling tank and the glass bottle, reducing foaming, minimizing CO₂ loss, and ensuring consistent fill levels.

Bottom-Supported Glass Bottle Handling System
Glass bottles are transported and positioned with bottom support, providing higher stability and reducing the risk of bottle breakage during filling and capping.

Heavy-Duty Mechanical Structure for Glass Bottles
Reinforced star wheels, guides, and transmission components are designed to handle the heavier weight and rigidity of glass bottles in continuous production.

High-Quality Industrial Components
Equipped with Siemens PLC, Mitsubishi inverters, and SMC pneumatic components to ensure stable, reliable 24/7 operation.

Food-Grade Stainless Steel Construction
All liquid-contact parts are made of SUS304 or optional SUS316L stainless steel, fully compliant with international beverage hygiene standards.
Item | Specification |
Applicable Bottles | Glass bottles (returnable & non-returnable) |
Bottle Volume | 200 ml – 1000 ml |
Production Capacity | 3,000 – 18,000 BPH |
Filling Method | Isobaric (constant pressure) |
Filling Temperature | 0–4°C |
Bottle Handling | Bottom support |
Cap Types | Crown cap / Aluminum screw cap |
Control System | PLC + Touchscreen HMI |
Machine Material | SUS304 / Optional SUS316 |
Cleaning System | CIP supported |
Final configuration is customized according to bottle design, cap type, carbonation level, and production requirements.
Item | Glass Bottle Carbonated Filling Machine | ||
Container Material | PET plastic | Glass | Aluminum |
Typical Applications | Mass-market CSD, energy drinks | Returnable bottles, regional brands | Beer, soda, sparkling drinks |
Container Handling | Neck handling | Bottom support | Can body handling |
Container Weight | Lightweight | Heavy | Lightweight |
Breakage Risk | Very low | Higher (glass material) | Very low |
Typical Production Speed | High-speed | Medium to high-speed | Very high-speed |
Filling Method | Isobaric filling | Isobaric filling | Isobaric filling |
Common Closure Type | Plastic screw cap | Crown cap / Aluminum screw cap | Can seaming (seamer) |
Line Configuration | Blower + filler + capper | Depalletizer + washer + filler | Can depalletizer + filler + seamer |
Maintenance Focus | Neck grippers, air conveyors | Star wheels, bottle guides | Seaming rollers, lid feeding |
Typical Market Usage | Water & soft drink factories | Traditional & RGB markets | Beverage & brewery lines |

The BXGF series offers multiple configurations to match different production requirements.
Model | Rinsing / Filling / Capping Heads | Capacity (500 ml) | Bottle Diameter | Motor Power | Weight |
DXGF 12-12-3 | 12 / 12 / 3 | 3,000–4,000 BPH | Ø50–90 mm | ≈ 3.5 kW | ≈ 3,500 kg |
DCGF 18-18-6 | 18 / 18 / 6 | 6,000–8,000 BPH | Ø50–90 mm | ≈ 4.5 kW | ≈ 4,800 kg |
DCGF 24-24-8 | 24 / 24 / 8 | 9,000–12,000 BPH | Ø50–120 mm | ≈ 5.5 kW | ≈ 6,200 kg |
DCGF 32-32-10 | 32 / 32 / 10 | 12,000–15,000 BPH | Ø50–120 mm | ≈ 7.5 kW | ≈ 8,000 kg |
DCGF 40-40-12 | 40 / 40 / 12 | 15,000–18,000 BPH | Ø50–120 mm | ≈ 9.0 kW | ≈ 9,800 kg |
Actual output depends on bottle size, beverage characteristics, and carbonation level.
The machine adopts isobaric (counter-pressure) filling, which is essential for filling carbonated beverages into glass bottles safely and consistently.
The glass bottle is positioned and supported at the base, then sealed against the filling valve
CO₂ gas is injected to equalize the pressure between the bottle and the filling tank
Carbonated liquid flows smoothly into the glass bottle under balanced pressure
Filling stops automatically when the preset liquid level is reached
Internal pressure is released gradually to prevent foaming or splash-back
The bottle is immediately capped to retain carbonation and product quality
Stable CO₂ retention
Reduced foaming during filling
Consistent and accurate fill levels
Safe operation for glass bottle carbonated beverage production
Glass bottles are heavier and more rigid than PET bottles, but they require stable pressure balance during filling to ensure product quality and safe operation.
An isobaric glass bottle carbonated filling machine ensures:
• Carbonation level is preserved
• Foaming and liquid splashing are minimized
• Consistent fill levels are achieved
• Glass bottle breakage risk is reduced
This makes counter-pressure filling the industry-standard solution for glass bottle carbonated beverage bottling plants, especially for returnable glass bottle (RGB) production lines.
Although this page focuses on the glass bottle carbonated filling machine itself, it serves as the core unit that connects upstream beverage preparation with downstream packaging operations in a complete glass bottle carbonated beverage production line.

A Glass bottle carbonated beverage production line configuration includes:
-- Water treatment system (RO & filtration)
-- CSD mixing and carbonation system
-- Glass bottle depalletizer
-- Bottle washing / rinsing system
-- Isobaric glass bottle carbonated filling machine
-- Capping machine (crown cap / aluminum screw cap)
-- Bottle warmer or dryer
-- Labeling machine (cold glue / self-adhesive)
-- Date coding
-- Shrink wrapping, carton packing, or case packing
-- Palletizer system
The glass bottle carbonated filling machine directly determines carbonation stability, product taste, and overall production efficiency in glass bottle carbonated beverage production.
pure water
raw water tank → raw water pump → quartz sand filter → active carbon filter → sodium ion exchanger → precision filter → RO (Reverse Osmosis) → finished water tank
mineral water
raw water tank → raw water pump →quartz sand filter → active carbon filter → sodium ion exchanger → precision filter → hollow ultrifiltration → finished water tank
Carbonated drink mixer is applied for carbonation and proportion mixing of various gas beverage ( water, syrup and CO2 ), such as Cola and Sprite. It is the main equipment among the complete equipment of beverage production line. Carbonated drink mixer, by use of CO2 reflux deoxidation, not only save CO2, but also achieves the objective of deoxidation and makes the deoxidation water have better pre-carbonation effects.
It is convenient to adjust the gas content. Accoding to the requirements of beverage gas content, the adjustment can be done through proper operation.
Features:The containers are picked up by the infeed star wheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.
The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.
Two narrow strips of hot melt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.
(1) This machine has Stainless steel housing and 10.2" Hd touch screen.
(2) It can achieve high-quality & high-speed printing in food bags, PET bottles, cosmetic box, cartons etc.
(3) It is easy to Install and operate, because it is portable and has one-click backup & recovery.
(4) Ultra-high-speed makes up to 150,000 markings per hour.
Company Profile


Nancheng Machinery is a professional glass bottle carbonated filling machine manufacturer, specializing in the design and production of isobaric (counter-pressure) filling machines and complete glass bottle carbonated beverage bottling solutions.
Operating through an integrated manufacturing facility, Nancheng Machinery covers in-house engineering, precision machining, assembly, testing, and quality control, ensuring full control over product quality and delivery schedules.
Each glass bottle carbonated drink filling machine is fully assembled and tested before delivery to ensure stable performance, hygiene compliance, and long-term reliability, especially under the demanding conditions of glass bottle production.
As a manufacturer-direct supplier, Nancheng Machinery offers flexible customization based on glass bottle type (returnable or non-returnable), production capacity, beverage characteristics, and plant layout requirements.
From standalone glass bottle filling machines to turnkey carbonated beverage production lines, we support customers from project planning and layout design to installation guidance and after-sales service.
Our equipment is supplied to multiple international markets, serving startup beverage brands, regional bottlers, and large-scale industrial plants producing carbonated beverages in glass bottles.
Siemens PLC & Servo Motion Control
ABB & SEW Drive Motors
SKF Bearings (Sweden)
Schneider & Omron Electrical Systems
Automatic CO₂ Mixer and CIP Cleaning System
20+ years beverage equipment experience
Global service network with 24/7 after-sales support
Custom design according to bottle type and factory layout
Lifetime technical support and spare parts supply
One-stop solution for carbonated beverage filling production line
Our mission is to help beverage manufacturers achieve stable quality, higher productivity, and competitive cost efficiency with world-class technology.


FAQ
The machine features a motorized lifting system. Bottle height adjustments are made directly via the touchscreen HMI, allowing fast and accurate changeover between different glass bottle specifications.
This series is designed for cold or ambient isobaric filling (0–4°C), which is required for carbonated beverages.
For hot-fill glass products such as juice or tea, a dedicated hot-fill glass filling machine is recommended.
For production lines requiring both cap types, a dual-capper configuration can be designed.
If a single cap type is used per production run, the capping head can typically be replaced within 30–45 minutes by trained operators.
CIP is strongly recommended for carbonated beverage production to ensure hygiene, flavor stability, and compliance with food safety standards.
The system allows internal cleaning without dismantling the filling valves or pipelines.
Yes. The machine is suitable for both returnable and non-returnable glass bottles, with reinforced bottle handling and bottom support designed for RGB production lines.
The recommended filling temperature is 0–4°C, which helps maintain CO₂ stability, reduce foaming, and ensure consistent fill levels.
The machine uses bottom-supported bottle handling, reinforced star wheels, and stable bottle guides to minimize vibration and glass-to-glass contact, reducing the risk of breakage.
Yes. The filling machine can be integrated with existing upstream and downstream equipment such as bottle washers, warmers, labeling machines, and packing systems, subject to technical evaluation.
Daily maintenance mainly involves basic cleaning, lubrication checks, and visual inspection.
With proper operation and scheduled servicing, the machine is designed for stable long-term industrial use.
Yes. We provide installation guidance, operator training, remote technical support, and spare parts supply to ensure smooth commissioning and long-term operation.
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