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Glass Bottle Carbonated Drink Filling Machine Manufacturer

Glass Bottle Carbonated Drink Filling Machine is designed for carbonated beverages filled into glass bottles, including both returnable glass bottles (RGB) and non-returnable glass bottles.The machine adopts proven isobaric (constant-pressure) filling technology, ensuring stable CO₂ retention, reduced foaming, and consistent filling levels during production.
  • DBXGF

  • NANCHENG

  • Washing Filling Capping

  • SUS304/316

  • PLC+ Touch Screen

  • Mitsubishi/Siemens/Schneider

  • Engineers Available To Service Machinery Overseas

  • CE TUV

  • Bottles

  • Electric and pneumatic

  • Automatic

  • Food, Beverage, Commodity

  • High-accuracy

  • motor, Pump, PLC, Gear, Bearing, Gearbox, Other

  • Jiangsu, China

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Product Description


Overview – Glass Bottle Carbonated Drink Filling Machine


Our Glass Bottle Carbonated Drink Filling Machine is designed for carbonated beverages filled into glass bottles, including both returnable glass bottles (RGB) and non-returnable glass bottles.

The machine adopts proven isobaric (constant-pressure) filling technology, ensuring stable CO₂ retention, reduced foaming, and consistent filling levels during production.

Compared with PET bottles, glass bottles are heavier and more fragile. To ensure safe operation, this machine uses a bottom-supported bottle handling structure, reinforced star wheels, and stable mechanical transmission.

This equipment is widely used for carbonated soft drinks, sparkling water, and other carbonated beverages in medium and large-scale bottling plants.



Glass Bottle Carbonated Beverage Filling Machine Applications


This Glass Bottle Carbonated Drink Filling Machine is designed for a wide range of carbonated beverages packaged in glass bottles.

With stable isobaric filling performance and reliable glass bottle handling, it is suitable for both returnable and non-returnable glass bottle CSD production lines.

Suitable Applications for Glass Bottle Carbonated Beverages

Carbonated Soft Drinks (CSD)

Such as cola, lemon soda, orange soda, and other flavored soft drinks commonly produced in glass bottles.

Sparkling Water

Including plain and flavored sparkling water, where stable CO₂ retention and consistent fill levels are essential.

Flavored Carbonated Beverages

Fruit-flavored carbonated drinks, tonic water, and lightly carbonated beverages.

Traditional & Regional Carbonated Drinks

Locally popular carbonated beverages produced in returnable glass bottles, widely used in Africa, the Middle East, and South America.

Glass Bottle Types Supported

Returnable glass bottles (RGB)

Non-returnable glass bottles

Standard round glass bottles

Customized glass bottle shapes (within specified diameter and height range)


Glass Bottle Carbonated Beverage Filling Machine Applications


Production Scenarios

Medium to large-scale carbonated beverage factories

Beverage plants upgrading from old glass bottling equipment

New projects requiring stable and reliable glass bottle filling solutions

The final application scope depends on beverage formulation, carbonation level, bottle design, and line configuration.


Key Features of the Glass Bottle Carbonated Filling Machine


Glass Bottle Carbonated Drink Filling Machine-3 in 1


3-in-1 Monoblock Design

Rinsing, isobaric filling, and capping are integrated into one machine, ensuring a compact layout, stable operation, and reduced contamination risk.


Glass Bottle Carbonated Drink Filling Machine-filler


Reliable Isobaric Filling Technology

Counter-pressure filling maintains balanced pressure between the filling tank and the glass bottle, reducing foaming, minimizing CO₂ loss, and ensuring consistent fill levels.


Glass Bottle Carbonated Drink Filling Machine-3 in 1


Bottom-Supported Glass Bottle Handling System

Glass bottles are transported and positioned with bottom support, providing higher stability and reducing the risk of bottle breakage during filling and capping.


Glass Bottle Carbonated Drink Filling Machine-capper


Heavy-Duty Mechanical Structure for Glass Bottles

Reinforced star wheels, guides, and transmission components are designed to handle the heavier weight and rigidity of glass bottles in continuous production.


Glass Bottle Carbonated Drink Filling Machine-spare part


High-Quality Industrial Components

Equipped with Siemens PLC, Mitsubishi inverters, and SMC pneumatic components to ensure stable, reliable 24/7 operation.


Glass Bottle Carbonated Drink Filling Machine-plc


Food-Grade Stainless Steel Construction

All liquid-contact parts are made of SUS304 or optional SUS316L stainless steel, fully compliant with international beverage hygiene standards.


Technical Parameters – Glass Bottle Carbonated Drink Filling Machine


Item

Specification

Applicable Bottles

Glass bottles (returnable & non-returnable)

Bottle Volume

200 ml – 1000 ml

Production Capacity

3,000 – 18,000 BPH

Filling Method

Isobaric (constant pressure)

Filling Temperature

0–4°C

Bottle Handling

Bottom support

Cap Types

Crown cap / Aluminum screw cap

Control System

PLC + Touchscreen HMI

Machine Material

SUS304 / Optional SUS316

Cleaning System

CIP supported

Final configuration is customized according to bottle design, cap type, carbonation level, and production requirements.


PET vs Glass vs Can – Carbonated Beverage Filling Comparison


Item

PET Bottle Carbonated Filling Machine

Glass Bottle Carbonated Filling Machine

Can Carbonated Filling Machine

Container Material

PET plastic8791a2815e817eb447503d60e9bc6c1d

Glass4e1bfe58f804791356d635ffb72b2f67

Aluminum958eedf3b29367861a63a9cf7782899c

Typical Applications

Mass-market CSD, energy drinks

Returnable bottles, regional brands

Beer, soda, sparkling drinks

Container Handling

Neck handling

Bottom support

Can body handling

Container Weight

Lightweight

Heavy

Lightweight

Breakage Risk

Very low

Higher (glass material)

Very low

Typical Production Speed

High-speed

Medium to high-speed

Very high-speed

Filling Method

Isobaric filling

Isobaric filling

Isobaric filling

Common Closure Type

Plastic screw cap

Crown cap / Aluminum screw cap

Can seaming (seamer)

Line Configuration

Blower + filler + capper

Depalletizer + washer + filler

Can depalletizer + filler + seamer

Maintenance Focus

Neck grippers, air conveyors

Star wheels, bottle guides

Seaming rollers, lid feeding

Typical Market Usage

Water & soft drink factories

Traditional & RGB markets

Beverage & brewery lines


Production Capacity Options & Models for Glass Bottle Cabonated Beverage


Glass Bottle Carbonated Drink Filling Machine


The BXGF series offers multiple configurations to match different production requirements.


Model

Rinsing / Filling / Capping Heads

Capacity (500 ml)

Bottle Diameter

Motor Power

Weight

DXGF 12-12-3

12 / 12 / 3

3,000–4,000 BPH

Ø50–90 mm

≈ 3.5 kW

≈ 3,500 kg

DCGF 18-18-6

18 / 18 / 6

6,000–8,000 BPH

Ø50–90 mm

≈ 4.5 kW

≈ 4,800 kg

DCGF 24-24-8

24 / 24 / 8

9,000–12,000 BPH

Ø50–120 mm

≈ 5.5 kW

≈ 6,200 kg

DCGF 32-32-10

32 / 32 / 10

12,000–15,000 BPH

Ø50–120 mm

≈ 7.5 kW

≈ 8,000 kg

DCGF 40-40-12

40 / 40 / 12

15,000–18,000 BPH

Ø50–120 mm

≈ 9.0 kW

≈ 9,800 kg

Actual output depends on bottle size, beverage characteristics, and carbonation level.


Isobaric Filling Principle for Glass Bottle Carbonated Beverages


The machine adopts isobaric (counter-pressure) filling, which is essential for filling carbonated beverages into glass bottles safely and consistently.

Working Process

  1. The glass bottle is positioned and supported at the base, then sealed against the filling valve

  2. CO₂ gas is injected to equalize the pressure between the bottle and the filling tank

  3. Carbonated liquid flows smoothly into the glass bottle under balanced pressure

  4. Filling stops automatically when the preset liquid level is reached

  5. Internal pressure is released gradually to prevent foaming or splash-back

  6. The bottle is immediately capped to retain carbonation and product quality

This Filling Process Ensures

  • Stable CO₂ retention

  • Reduced foaming during filling

  • Consistent and accurate fill levels

  • Safe operation for glass bottle carbonated beverage production


Why Isobaric Filling Is Essential for Glass Bottle Carbonated Beverage Bottling


Glass bottles are heavier and more rigid than PET bottles, but they require stable pressure balance during filling to ensure product quality and safe operation.

An isobaric glass bottle carbonated filling machine ensures:

• Carbonation level is preserved

• Foaming and liquid splashing are minimized

• Consistent fill levels are achieved

• Glass bottle breakage risk is reduced

This makes counter-pressure filling the industry-standard solution for glass bottle carbonated beverage bottling plants, especially for returnable glass bottle (RGB) production lines.


Glass Bottle Carbonated Beverage Production Line


Although this page focuses on the glass bottle carbonated filling machine itself, it serves as the core unit that connects upstream beverage preparation with downstream packaging operations in a complete glass bottle carbonated beverage production line.


Carbonated-Beverage-Production-Line

A Glass bottle carbonated beverage production line configuration includes:

-- Water treatment system (RO & filtration)

-- CSD mixing and carbonation system

-- Glass bottle depalletizer

-- Bottle washing / rinsing system

-- Isobaric glass bottle carbonated filling machine

-- Capping machine (crown cap / aluminum screw cap)

-- Bottle warmer or dryer

-- Labeling machine (cold glue / self-adhesive)

-- Date coding

-- Shrink wrapping, carton packing, or case packing

-- Palletizer system

The glass bottle carbonated filling machine directly determines carbonation stability, product taste, and overall production efficiency in glass bottle carbonated beverage production.



PET Bottle Carbonated Drink Filling Machine-water treatment

pure water

raw water tank → raw water pump → quartz sand filter → active carbon filter → sodium ion exchanger → precision filter → RO (Reverse Osmosis) → finished water tank

mineral water

raw water tank → raw water pump →quartz sand filter → active carbon filter → sodium ion exchanger → precision filter → hollow ultrifiltration → finished water tank



PET Bottle Carbonated Drink Filling Machine-co2 mixer

Carbonated drink mixer is applied for carbonation and proportion mixing of various gas beverage ( water, syrup and CO2 ), such as Cola and Sprite. It is the main equipment among the complete equipment of beverage production line. Carbonated drink mixer, by use of CO2 reflux deoxidation, not only save CO2, but also achieves the objective of deoxidation and makes the deoxidation water have better pre-carbonation effects.

It is convenient to adjust the gas content. Accoding to the requirements of beverage gas content, the adjustment can be done through proper operation.



Features:The containers are picked up by the infeed star wheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.

The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.

Two narrow strips of hot melt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.


PET Bottle Carbonated Drink Filling Machine-laser printer

(1) This machine has Stainless steel housing and 10.2" Hd touch screen.

(2) It can achieve high-quality & high-speed printing in food bags, PET bottles, cosmetic box, cartons etc.

(3) It is easy to Install and operate, because it is  portable and has one-click backup & recovery.

(4) Ultra-high-speed makes up to 150,000 markings per hour.


PET Bottle Carbonated Drink Filling Machine-case packer
The machine features servo positioning, PLC control, and automatic operation. It uses imported motor drives, multi-degree rotation via chain transmission, and chain wheel speed regulators. With high automation, reliable control, and easy adjustment, it supports intelligent operation. Widely applicable in beverage, beer, chemical, food, and pharmaceutical industries, it handles secondary packaging for various tin and bottle types. It can seamlessly integrate with automatic filling production lines.



Company Profile


Glass Bottle Carbonated Filling Machine Manufacturer – Nancheng Machinery



ABOUT NANCHENG MACHINERY-CARBONATED BEVERAGE FILLING MACHINE

ABOUT NANCHENG MACHINERY-CARBONATED BEVERAGE FILLING MACHINE


Nancheng Machinery is a professional glass bottle carbonated filling machine manufacturer, specializing in the design and production of isobaric (counter-pressure) filling machines and complete glass bottle carbonated beverage bottling solutions.

Operating through an integrated manufacturing facility, Nancheng Machinery covers in-house engineering, precision machining, assembly, testing, and quality control, ensuring full control over product quality and delivery schedules.

Each glass bottle carbonated drink filling machine is fully assembled and tested before delivery to ensure stable performance, hygiene compliance, and long-term reliability, especially under the demanding conditions of glass bottle production.

As a manufacturer-direct supplier, Nancheng Machinery offers flexible customization based on glass bottle type (returnable or non-returnable), production capacity, beverage characteristics, and plant layout requirements.

From standalone glass bottle filling machines to turnkey carbonated beverage production lines, we support customers from project planning and layout design to installation guidance and after-sales service.

Our equipment is supplied to multiple international markets, serving startup beverage brands, regional bottlers, and large-scale industrial plants producing carbonated beverages in glass bottles.


Our Core Technologies Include:


  • Siemens PLC & Servo Motion Control

  • ABB & SEW Drive Motors

  • SKF Bearings (Sweden)

  • Schneider & Omron Electrical Systems

  • Automatic CO₂ Mixer and CIP Cleaning System


Why Choose Nancheng:


  • 20+ years beverage equipment experience

  • Global service network with 24/7 after-sales support

  • Custom design according to bottle type and factory layout

  • Lifetime technical support and spare parts supply

  • One-stop solution for carbonated beverage filling production line

Our mission is to help beverage manufacturers achieve stable quality, higher productivity, and competitive cost efficiency with world-class technology.


We Supply Your Factory Design Service

CARBONATED BEVERAGE FILLING MACHINE-Factory Design Service

We Supply Your Bottle Design Service


CARBONATED BEVERAGE FILLING MACHINE-bottle design


FAQ


Frequently Asked Questions (FAQ)


How do you handle different bottle heights on one machine?

The machine features a motorized lifting system. Bottle height adjustments are made directly via the touchscreen HMI, allowing fast and accurate changeover between different glass bottle specifications.

Can this machine handle hot-fill glass products?

This series is designed for cold or ambient isobaric filling (0–4°C), which is required for carbonated beverages.

For hot-fill glass products such as juice or tea, a dedicated hot-fill glass filling machine is recommended.

Is it difficult to switch between crown caps and screw caps?

For production lines requiring both cap types, a dual-capper configuration can be designed.

If a single cap type is used per production run, the capping head can typically be replaced within 30–45 minutes by trained operators.

Is CIP cleaning mandatory?

CIP is strongly recommended for carbonated beverage production to ensure hygiene, flavor stability, and compliance with food safety standards.

The system allows internal cleaning without dismantling the filling valves or pipelines.

Can the machine handle returnable glass bottles (RGB)?

Yes. The machine is suitable for both returnable and non-returnable glass bottles, with reinforced bottle handling and bottom support designed for RGB production lines.

What is the recommended filling temperature for glass bottle carbonated beverages?

The recommended filling temperature is 0–4°C, which helps maintain CO₂ stability, reduce foaming, and ensure consistent fill levels.

How does the machine reduce bottle breakage during operation?

The machine uses bottom-supported bottle handling, reinforced star wheels, and stable bottle guides to minimize vibration and glass-to-glass contact, reducing the risk of breakage.

Can the machine be integrated into an existing glass bottling line?

Yes. The filling machine can be integrated with existing upstream and downstream equipment such as bottle washers, warmers, labeling machines, and packing systems, subject to technical evaluation.

What maintenance level is required for daily operation?

Daily maintenance mainly involves basic cleaning, lubrication checks, and visual inspection.

With proper operation and scheduled servicing, the machine is designed for stable long-term industrial use.

Do you provide installation and after-sales support?

Yes. We provide installation guidance, operator training, remote technical support, and spare parts supply to ensure smooth commissioning and long-term operation.


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