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10000bph Carbonated Drink Filling Machine

The 10000BPH carbonated drink filling machine is a highly efficient and precise bottling solution engineered for carbonated beverages like soda, sparkling water, energy drinks, and flavored soft drinks. Using advanced isobaric filling technology, it maintains CO₂ content and carbonation levels while ensuring zero leakage or foam loss during filling.

Model:
DXGF32-32-10
Brand:
NANCHENG
Function:
Washing Filling Capping
Material:
SUS304/316
Control:
PLC+ Touch Screen
PLC:
Mitsubishi/Siemens/Schneider
After-sales Service Provided:
Engineers Available To Service Machinery Overseas
Certification:
CE TUV
Packaging type:
Bottles
Driven type:
Electric and pneumatic
Automatic grade:
Automatic
Application:
Food, Beverage, Commodity
Key selling points:
High-accuracy
Core components:
motor, Pump, PLC, Gear, Bearing, Gearbox, Other
Place of origin:
Jiangsu, China

Quantity:
Availability:





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Product Description

VIDEO OF CARBONATED DRINK FILLING MACHINE

Watch how our carbonated drink filling machine efficiently completes the rinsing, isobaric filling, and capping process. This system is designed for precision and hygiene, ensuring each PET or glass bottle is filled with perfectly carbonated soda, cola, or sparkling water. With high automation, stable output, and low CO₂ loss, it’s the ideal solution for medium to large beverage factories.

INTRODUCTION OF CARBONATED DRINK FILLING MACHINE

The carbonated drink filling machine is an advanced beverage bottling system designed for soda, sparkling water, and other CO₂ beverages. It adopts isobaric filling technology, maintaining equal pressure between the beverage tank and bottles during filling to prevent foaming and gas loss.

This ensures consistent carbonation, accurate liquid levels, and high production efficiency.

Our carbonated beverage filling machine combines rinsing, filling, and capping functions in one compact 3-in-1 unit. All contact parts are made of SUS304/316 stainless steel, with Siemens PLC, ABB motors, and Schneider electrical components for reliable, automated operation. It’s your best choice for modern beverage production with strict hygiene and quality standards.

CARBONATED DRINK FILLING MACHINE

WORKING PROCESS OF CARBONATED DRINK FILLING MACHINE

The carbonated drink filling machine operates through a precise, automated 3-in-1 process — rinsing, isobaric filling, and capping — ensuring hygiene, efficiency, and perfect carbonation retention.

CARBONATED DRINK FILLING MACHINE Bottle Rinsing Process

Bottle Rinsing Process

Automatic bottle loading: Empty PET or glass bottles are conveyed into the rinsing carousel via the air conveyor system.
High-pressure cleaning: Bottles are rinsed inside and out with sterilized water or ionized air to remove any dust or residues.
Inverted design: Bottles are rotated 180° to ensure complete interior cleaning without damaging the neck.
Hygienic transfer: After rinsing, clean bottles are smoothly transferred to the filling section through a starwheel, maintaining sanitary conditions.

CARBONATED DRINK FILLING MACHINE Isobaric Filling Process

Isobaric Filling Process

Pressure equalization: CO₂ is first injected into the bottles to match the internal pressure with the filling tank, preventing foam and gas loss.
Precise liquid filling: The carbonated drink filling machine uses advanced isobaric filling valves that ensure uniform volume and maintain carbonation stability.
Temperature control: The liquid temperature (usually 2–5°C) is automatically regulated for optimal CO₂ retention.
Foam-free operation: Controlled flow rates reduce turbulence, guaranteeing smooth and bubble-rich beverages.

CARBONATED DRINK FILLING MACHINE Bottle Capping Process

Bottle Capping Process

Cap sorting and sterilization: The capping system automatically arranges and sterilizes caps before application.
Magnetic torque capping: Each bottle is tightly sealed under precise torque control, ensuring zero leakage and pressure retention.
CO₂ preservation: The sealed cap maintains carbonation, taste freshness, and extended shelf life.
Automatic rejection system: Uncapped or improperly sealed bottles are automatically detected and removed from the line.

DXGF32-32-10 10000BPH CARBONATED DRINK FILLING MACHINE TECHINCAL PARAMETERS

Model	Capacity (BPH)	Applicable Bottle	Air Pressure (Mpa)	Power Supply (KW)	Overall Dimension (mm)	Weight (KG)
DXGF 8-8-3	3000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	4.4	2300 × 1900 × 2300	2500
DXGF 14-12-5	5000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	4.4	2500 × 1900 × 2500	3200
DXGF 18-18-6	8000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	4.4	2800 × 2150 × 2500	4000
DXGF 24-24-8	12000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	5.2	3100 × 2500 × 2500	4500
DXGF 32-32-10	15000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	6.2	3800 × 2800 × 2500	6000
DXGF 40-40-12	18000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	7.8	4500 × 3300 × 2600	8000

DXGF32-32-10 10000BPH CARBONATED DRINK FILLING MACHINE ELECTRICAL CONFIGURATION

Item	DEVICES	BR	ORIGINS
1	PLC	SIEMENS	Germany
2	Inverter
3	Touch Screen
4	Switch	Schneider	France
5	Contactor
6	Relayer
7	Solenoid Valve	FESTO	Germany
8	Drive Motor	SEW EURODRIVE
9	Reducer	SEW EURODRIVE
10	Water Pump	GRUNDFOS	Denmark
11	Main Bearing	SKF	Sweden
12	Sensor	SICK	Germany
13	Air Component	FESTO	Germany
14	Stainless Steel Frame	POSCO	Korea

COMPLETE LINE SOLUTION WITH CARBONATED DRINK FILLING LINE

A modern carbonated drink filling line is not just about the filling machine — it’s an integrated system that ensures every step of your beverage production, from water treatment to final packaging, operates in harmony. Nancheng Machinery provides complete turnkey solutions designed to maximize efficiency, hygiene, and consistency for carbonated beverage manufacturers.

Water Treatment System

The quality of water directly determines the taste and stability of carbonated drinks. Our multi-stage water treatment system includes sand filters, activated carbon filters, RO membranes, UV sterilization, and ozone disinfection. It ensures clean, pure, and mineral-balanced water, ready for beverage preparation and carbonation.

Syrup and Mixing System

Before carbonation, ingredients such as sugar, flavors, and concentrates are prepared in the syrup room.

Sugar melting and filtration tanks dissolve and purify sugar.
Mixing tanks blend syrup and treated water under precise ratios.
CIP automatic cleaning maintains hygiene and prevents cross-contamination.

The syrup is then cooled and ready for carbonation blending.

Carbonation & Chilling Unit

This section is the heart of a carbonated drink filling line.

The liquid is chilled to around 2–4°C to enhance CO₂ absorption.
High-precision carbonation tanks infuse carbon dioxide evenly, ensuring stable bubbles and a crisp, refreshing taste.
Advanced PLC controls monitor temperature, pressure, and flow in real-time, maintaining consistent product quality across every batch.

Bottle Blowing Machine

To ensure bottle quality and reduce logistics costs, the carbonated drink filling machine is often paired with a high-speed PET bottle blowing system. The automatic stretch blow molding machine produces lightweight, pressure-resistant PET bottles that maintain carbonation and shape during filling and transport.

Rinsing–Filling–Capping (3-in-1) Machine

This is the core of the entire production line.

Rinsing unit: Bottles are cleaned using sterile, high-pressure water jets.
Isobaric filling system: Maintains equal pressure between the tank and bottle to preserve carbonation and prevent foaming.
Capping system: Applies caps with magnetic torque precision to ensure airtight sealing.

All contact parts are made of SUS304/316 stainless steel, ensuring food-grade safety and long-term durability.

Labeling & Date Coding System

The labeling section provides flexible solutions for various bottle shapes and label types — PVC shrink sleeves, OPP wrap-around labels, or self-adhesive stickers. The integrated inkjet printer or laser coder marks production dates, batch codes, and expiry information for complete traceability.

Packaging System

After labeling, bottles move to the final packaging stage. Options include:

Shrink wrapping machine for compact bundling (6, 9, 12, 24 bottles per pack).
Carton packing machine for export or large-scale distribution.

These ensure secure, transport-ready packaging that protects bottles during logistics.

Conveyor & Control System

All equipment in the carbonated drink filling line is interconnected with stainless steel conveyors and controlled by a centralized Siemens PLC system. Touch-screen HMIs allow operators to monitor every parameter — bottle flow, CO₂ pressure, filling temperature, and production speed — with ease and precision.

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Company Profile

ABOUT NANCHENG MACHINERY – LEADING CARBONATED DRINK FILLING MACHINE MANUFACTURER

NANCHENG MACHINERY – LEADING CARBONATED DRINK FILLING MACHINE MANUFACTURER

Founded in 2005, Nancheng Machinery is a professional beverage equipment manufacturer specializing in carbonated drink filling machines, soda bottling lines, and complete carbonated beverage production systems.

With more than 15 years of manufacturing experience, Nancheng has delivered over 2000 turnkey beverage production projects to clients in more than 80 countries — including Southeast Asia, Africa, Europe, and the Middle East. Our production facility in Zhangjiagang, China spans 8,000㎡ and is equipped with CNC machining centers, stainless steel fabrication workshops, and a dedicated quality inspection department.

Every carbonated drink filling machine from Nancheng is built to meet international standards — CE, ISO, and SGS certified — and integrates global top-tier components such as Siemens PLC, ABB motor, SKF bearings, and Schneider electrical systems.

What sets Nancheng apart is not only our engineering precision but also our comprehensive turnkey solutions. We design and deliver entire carbonated drink filling lines, from water treatment and syrup mixing to filling, labeling, and packaging. Our focus on automation, hygiene, and energy efficiency helps beverage manufacturers reduce production costs and improve profitability.

At Nancheng, we view every client as a long-term partner. We provide installation guidance, operator training, remote support, and fast spare parts service, ensuring stable operation and lasting performance for your production line. Whether you are launching a new beverage factory or expanding your existing capacity, Nancheng Machinery provides the expertise, reliability, and innovation your business needs.

We Supply Your Factory Design Service

We Supply Your Bottle Design Service

FAQ

FAQ OF CARBONATED DRINK FILLING MACHINE

Q1: What types of beverages can the carbonated drink filling machine handle?

A1: Our carbonated drink filling machine is designed for a wide range of sparkling beverages such as soda water, cola, energy drinks, flavored carbonated drinks, tonic water, and sparkling juice. It supports both PET bottles and glass bottles, offering precise control of CO₂ levels for consistent carbonation and taste.

Q2: What is the working principle of a carbonated drink filling line?

A2: The carbonated drink filling line operates on the isobaric filling principle. The bottle and liquid tank are kept at equal pressure to prevent CO₂ loss and foaming. After rinsing, the chilled beverage (around 2–4°C) is filled under constant pressure, capped tightly, labeled, and packed automatically — ensuring high efficiency and hygiene throughout the entire process.

Q3: Can this machine handle different bottle volumes and cap types?

A3: Yes. Our carbonated beverage filling machine can handle multiple bottle sizes, typically from 250ml to 2000ml, with quick mold changeover. It supports both flat caps and crown caps depending on your product design. The servo-driven capping head ensures a perfect seal, maintaining carbonation and preventing leakage.

Q4: How does the carbonated drink filling machine control CO₂ levels and temperature?

A4: The system integrates an automatic carbonation and temperature control unit. The beverage is cooled to 2–4°C before CO₂ injection, and filling is maintained between 0.3–0.4MPa pressure to keep carbonation stable. Siemens PLC control allows real-time monitoring of temperature, pressure, and CO₂ volume, ensuring precise filling for every bottle.

Q5: What are the main materials and components used in the filling equipment?

A5: All contact parts of our PET bottle carbonated drink filling machine are made of SUS304 or SUS316 stainless steel, ensuring food-grade hygiene and corrosion resistance. Key components such as ABB motors, Siemens PLCs, Schneider electrical parts, and SKF bearings guarantee long-lasting reliability and smooth operation.

Q6: Can Nancheng provide a complete carbonated drink filling line?

A6: Absolutely. Nancheng Machinery offers turnkey carbonated drink filling lines including water treatment, syrup preparation, carbonation, rinsing-filling-capping, labeling, and packaging. We also design customized factory layouts and bottle molds based on your capacity (from 2000BPH to 48000BPH) and production needs.

Q7: What after-sales service does Nancheng provide for carbonated drink filling machines?

A7: We offer global after-sales service, including on-site installation, operator training, lifetime technical support, and spare parts supply. Our engineers can provide remote guidance or dispatch to your site to ensure your carbonated drink filling line runs smoothly with minimal downtime.

Q8: Why choose Nancheng carbonated beverage filling machine over others?

A8: Nancheng Machinery combines European-level engineering with competitive pricing. Our carbonated drink filling machine ensures high speed, accurate filling, and stable carbonation with minimal CO₂ loss. With over 20 years of export experience and installations in 80+ countries, we are your trusted partner for efficient and reliable carbonated beverage production.