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PET Bottle Carbonated Drink Filling Machine Manufacturer

The Automatic PET Bottle Carbonated Drink Filling Machine (DCGF Series) is a high-efficiency 3-in-1 monoblock system integrating rinsing, isobaric (counter pressure) filling, and capping into one compact machine.Specifically engineered for carbonated soft drinks (CSD) such as cola, soda, sparkling water, and carbonated energy drinks, this machine ensures excellent CO₂ retention, minimal foaming, and stable filling accuracy.

Model:
DXGF
Brand:
NANCHENG
Function:
Washing Filling Capping
Material:
SUS304/316
Control:
PLC+ Touch Screen
PLC:
Mitsubishi/Siemens/Schneider
After-sales Service Provided:
Engineers Available To Service Machinery Overseas
Certification:
CE TUV
Packaging type:
Bottles
Driven type:
Electric and pneumatic
Automatic grade:
Automatic
Application:
Food, Beverage, Commodity
Key selling points:
High-accuracy
Core components:
motor, Pump, PLC, Gear, Bearing, Gearbox, Other
Place of origin:
Jiangsu, China

Quantity:
Availability:





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Product Description

Overview – PET Bottle Carbonated Drink Filling Machine

The Automatic PET Bottle Carbonated Drink Filling Machine (DCGF Series) is a high-efficiency 3-in-1 monoblock system integrating rinsing, isobaric (counter pressure) filling, and capping into one compact machine.

Specifically engineered for carbonated soft drinks (CSD) such as cola, soda, sparkling water, and carbonated energy drinks, this machine ensures excellent CO₂ retention, minimal foaming, and stable filling accuracy.

Designed for both small-scale beverage startups and high-speed industrial bottling plants, the DCGF series can be seamlessly integrated into a complete PET carbonated beverage production line.

PET Bottle Carbonated Beverage Filling Machine Applications

This PET Bottle Carbonated Drink Filling Machine is designed for a wide range of carbonated beverages packaged in PET bottles.

With stable isobaric filling performance and reliable neck-handling bottle transfer, it is suitable for high-speed PET bottle CSD production lines using lightweight and standard PET bottles.

Suitable Applications for PET Bottle Carbonated Beverages

Carbonated Soft Drinks (CSD)

Such as cola, lemon soda, orange soda, and other flavored soft drinks commonly produced in PET bottles for mass-market distribution.

Sparkling Water

Including plain and flavored sparkling water, where stable CO₂ retention, minimal foaming, and consistent fill levels are required.

Flavored Carbonated Beverages

Fruit-flavored carbonated drinks, tonic water, and lightly carbonated beverages packaged in PET bottles.

Functional & Energy Drinks (Carbonated)

Carbonated energy drinks and functional beverages requiring high-speed, stable PET bottle filling performance.

PET Bottle Carbonated Drink Filling Machine

Applicable container

PET bottles

Bottle volume range

330 ml – 2 L (customizable)

Production Scenarios

Medium to large-scale carbonated beverage factories

--High-speed PET bottling lines for mass production

--Beverage plants upgrading from semi-automatic or low-speed PET filling equipment

--New carbonated beverage projects requiring efficient and scalable PET bottle filling solutions

Key Features of the PET Carbonated Filling Machine

PET Bottle Carbonated Drink Filling Machine-washer

Washing Part

PET Bottle Carbonated Drink Filling Machine-filler

Filling Part

PET Bottle Carbonated Drink Filling Machine-capper

Capping Part

3-in-1 Monoblock Design

Rinsing, isobaric filling, and capping are integrated into one machine, reducing footprint and contamination risk.

Advanced Isobaric Filling Technology

Counter pressure filling maintains equal pressure between the filling tank and the PET bottle, preventing oxygen pickup and CO₂ loss.

Neck-Hanging Bottle Handling System

Bottles are transferred by the neck, enabling quick changeover between different bottle sizes with minimal adjustment parts.

High-Quality Industrial Components

Equipped with Siemens PLC, Mitsubishi inverters, and SMC pneumatic components for stable 24/7 operation.

Food-Grade Stainless Steel Construction

All liquid-contact parts are made of SUS304 or SUS316L stainless steel, meeting beverage hygiene standards.

Technical Parameters – PET Bottle Carbonated Drink Filling Machine

Item	Specification
Applicable Bottles	PET bottles
Bottle Volume	200 ml – 2500 ml
Production Capacity	3,000 – 24,000 BPH
Filling Method	Isobaric (constant pressure)
Beverage Type	Carbonated soft drinks, soda, sparkling water
Filling Temperature	0–4°C
Bottle Handling	Neck handling
Capping Type	Plastic screw cap
Control System	PLC + Touchscreen HMI
Machine Material	SUS304 / Optional SUS316
Cleaning System	CIP supported(optional)

PET vs Glass vs Can – Carbonated Beverage Filling Comparison

Item	PET Bottle Carbonated Filling	Glass Bottle Carbonated Filling	Can Carbonated Filling
Container Material	PET plastic	Glass	Aluminum
Typical Applications	Mass-market CSD, energy drinks	Returnable bottles, regional brands	Beer, soda, sparkling drinks
Container Handling	Neck handling	Bottom support	Can body handling
Container Weight	Lightweight	Heavy	Lightweight
Breakage Risk	Very low	Higher (glass material)	Very low
Typical Production Speed	High-speed	Medium to high-speed	Very high-speed
Filling Method	Isobaric filling	Isobaric filling	Isobaric filling
Common Closure Type	Plastic screw cap	Crown cap / Aluminum screw cap	Can seaming (seamer)
Line Configuration	Blower + filler + capper	Depalletizer + washer + filler	Can depalletizer + filler + seamer
Maintenance Focus	Neck grippers, air conveyors	Star wheels, bottle guides	Seaming rollers, lid feeding
Typical Market Usage	Water & soft drink factories	Traditional & RGB markets	Beverage & brewery lines

Production Capacity Options & Models for PET Cabonated Beverage

PET Bottle Carbonated Drink Filling Machine

The DCGF series offers multiple configurations to match different production requirements.

Model	Rinsing / Filling / Capping Heads	Capacity (500 ml)	Bottle Diameter	Motor Power	Weight
DXGF18-18-6	18 / 18 / 6	5,000 BPH	Φ 50–100 mm	3.5 kW	2,500 kg
DXGF24-24-8	24 / 24 / 8	8,000 BPH	Φ 50–100 mm	4.8 kW	3,800 kg
DXGF32-32-10	32 / 32 / 10	10,000 BPH	Φ 50–100 mm	7.5 kW	5,500 kg
DXGF40-40-12	40 / 40 / 12	15,000 BPH	Φ 50–100 mm	11 kW	7,200 kg

Isobaric Filling Principle for PET Bottles

The machine adopts isobaric (counter pressure) filling, which is essential for carbonated beverages.

Working process:

PET bottle is sealed against the filling valve
CO₂ gas is injected to equalize pressure between the bottle and the filling tank
Carbonated liquid flows into the bottle under balanced pressure
Filling stops automatically at the preset level
Pressure is released gradually to avoid foaming or “fountain” effects
The bottle is immediately capped to lock in carbonation

This process ensures:

Maximum CO₂ stability
Low foaming
High filling accuracy and repeatability

Why Isobaric Filling Is Essential for PET Soda Bottling

PET bottles are lightweight and cost-efficient but require precise pressure control during filling.

An isobaric PET bottle carbonated filling machine ensures:

Carbonation level is preserved
PET bottle deformation is avoided
Stable filling quality at higher speeds

This makes counter pressure filling the industry-standard solution for PET carbonated beverage bottling plants.

PET Carbonated Beverage Production Line

Although this page focuses on the pet bottle carbonated filling machine itself, it serves as the core unit that connects upstream beverage preparation with downstream packaging operations in a complete pet bottle carbonated beverage production line.

Carbonated-Beverage-Production-Line

A PET bottle carbonated beverage production line configuration includes:

-- Water treatment system (RO & filtration)

-- CSD mixing and carbonation system

-- PET bottle blowing machine

-- Air conveyor system

-- Isobaric PET bottle carbonated filling machine

-- Capping machine

-- Labeling machine (OPP / shrink / self-adhesive)

-- Date coding

-- Shrink wrapping or carton packing

-- Palletizer system

The pet bottle carbonated filling machine directly determines carbonation stability, product taste, and overall production efficiency.

PET Bottle Carbonated Drink Filling Machine-water treatment

Commercial drinking water filter plant / mineral water purification and bottling machine / filling production line

pure water

raw water tank → raw water pump → quartz sand filter → active carbon filter → sodium ion exchanger → precision filter → RO (Reverse Osmosis) → finished water tank

mineral water

raw water tank → raw water pump →quartz sand filter → active carbon filter → sodium ion exchanger → precision filter → hollow ultrifiltration → finished water tank

PET Bottle Carbonated Drink Filling Machine-co2 mixer

Automatic CO2 Soda Water Carbonated Beverage Mixer Soft Drink Manufacturing Making Mixing Machine

Carbonated drink mixer is applied for carbonation and proportion mixing of various gas beverage ( water, syrup and CO2 ), such as Cola and Sprite. It is the main equipment among the complete equipment of beverage production line. Carbonated drink mixer, by use of CO2 reflux deoxidation, not only save CO2, but also achieves the objective of deoxidation and makes the deoxidation water have better pre-carbonation effects.

It is convenient to adjust the gas content. Accoding to the requirements of beverage gas content, the adjustment can be done through proper operation.

PET Bottle Carbonated Drink Filling Machine-pet bottle blower

Full automatic 200ml 2L Plastic PET Bottle Making Blowing Machine

It is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc. Beverage bottle, cosmetic bottle, medicine bottle, jar etc.

PET Bottle Carbonated Drink Filling Machine-labeler

Automatic round plastic pet bottle opp hot melt glue labeling machine water beverage

Features:The containers are picked up by the infeed star wheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.

The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.

Two narrow strips of hot melt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.

PET Bottle Carbonated Drink Filling Machine-laser printer

New Design Co2 Laser Printer

(1) This machine has Stainless steel housing and 10.2" Hd touch screen.

(2) It can achieve high-quality & high-speed printing in food bags, PET bottles, cosmetic box, cartons etc.

(3) It is easy to Install and operate, because it is portable and has one-click backup & recovery.

(4) Ultra-high-speed makes up to 150,000 markings per hour.

PET Bottle Carbonated Drink Filling Machine-case packer

Automatic carton box packing machine

The machine features servo positioning, PLC control, and automatic operation. It uses imported motor drives, multi-degree rotation via chain transmission, and chain wheel speed regulators. With high automation, reliable control, and easy adjustment, it supports intelligent operation. Widely applicable in beverage, beer, chemical, food, and pharmaceutical industries, it handles secondary packaging for various tin and bottle types. It can seamlessly integrate with automatic filling production lines.

Company Profile

PET Carbonated Filling Machine Manufacturer - Nancheng Machinery

ABOUT NANCHENG MACHINERY-CARBONATED BEVERAGE FILLING MACHINE

Nancheng Machinery is a professional PET carbonated filling machine manufacturer, specializing in the design and production of isobaric (counter pressure) filling machines and complete carbonated beverage bottling solutions.

Operating through an integrated manufacturing facility, Nancheng Machinery covers in-house engineering, precision machining, assembly, testing, and quality control.

Each PET bottle carbonated drink filling machine is fully assembled and tested before delivery to ensure stable performance, hygiene compliance, and long-term reliability.

As a manufacturer-direct supplier, Nancheng Machinery offers flexible customization based on PET bottle type, production capacity, beverage characteristics, and plant layout requirements.

From standalone filling machines to turnkey carbonated beverage production lines, we support customers from project planning through installation guidance and after-sales service.

Our equipment is supplied to multiple international markets, serving startup beverage brands, regional bottlers, and high-speed industrial plants.

Our Core Technologies Include:

Siemens PLC & Servo Motion Control
ABB & SEW Drive Motors
SKF Bearings (Sweden)
Schneider & Omron Electrical Systems
Automatic CO₂ Mixer and CIP Cleaning System

Why Choose Nancheng:

20+ years beverage equipment experience
Global service network with 24/7 after-sales support
Custom design according to bottle type and factory layout
Lifetime technical support and spare parts supply
One-stop solution for carbonated beverage filling production line

Our mission is to help beverage manufacturers achieve stable quality, higher productivity, and competitive cost efficiency with world-class technology.

We Supply Your Factory Design Service

We Supply Your Bottle Design Service

FAQ

Frequently Asked Questions (FAQ)

What is the ideal temperature for carbonated filling?

For optimal carbonated beverage filling, we recommend maintaining the product temperature between 0–4°C.

Lower temperatures significantly increase CO₂ solubility, reduce foaming during filling, improve level stability, and help preserve carbonation quality throughout the production process.

Can one machine be used for both PET and glass bottles?

PET and glass bottles have different mechanical properties and handling requirements.

PET bottles are typically handled by the neck, while glass bottles require bottom support to prevent breakage due to their heavier weight. In addition, the capping systems (plastic caps vs. crown caps or aluminum caps) are different.

For stable operation, safety, and long-term performance, we strongly recommend dedicated machines for PET and glass bottles.

How is hygiene ensured during operation?

The machine is fully compatible with CIP (Clean-in-Place) systems.

By using dummy bottles, cleaning solutions can circulate through all filling valves, product pipelines, and internal channels without disassembly. This ensures complete sanitation, minimizes downtime, and meets international food and beverage hygiene standards.

What types of carbonated beverages can this machine handle?

This machine is suitable for a wide range of carbonated products, including:

Carbonated soft drinks (CSD)
Sparkling water
Energy drinks
Flavored soda beverages

The isobaric filling system ensures stable CO₂ retention across different beverage formulations.

How does the machine prevent CO₂ loss during filling?

The filling process uses isobaric (constant-pressure) technology, which balances bottle pressure with tank pressure before filling.

This design minimizes CO₂ escape, reduces foaming, ensures accurate fill levels, and maintains consistent product quality.

Is the machine easy to change over for different bottle sizes?

Yes. The machine is designed for quick changeover between different bottle sizes.

Most adjustments can be completed by changing bottle guides, star wheels, and setting parameters via the HMI touchscreen, significantly reducing downtime and improving production flexibility.

What level of automation does the machine offer?

The system is fully automatic, integrating rinsing, filling, and capping into a single monoblock.

It supports automatic bottle feeding, no-bottle-no-fill protection, fault alarms, and centralized control via PLC and touchscreen interface.

What after-sales support is provided?

We provide comprehensive after-sales support, including:

Installation and commissioning
Operator training
Technical support
Spare parts supply
Optional on-site service

Our experienced engineering team ensures smooth operation and long-term reliability of your production line.

Request a Technical Proposal

If you are planning to build or expand a PET carbonated beverage production line, this automatic PET bottle carbonated drink filling machine provides a reliable, scalable, and manufacturer-direct solution.

You can request: