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5000bph Carbonated Beverage Filling Machine

The 5000BPH carbonated beverage filling machine is an advanced isobaric bottling solution designed for small to medium-scale beverage factories. It integrates rinsing, filling, and capping in one compact 3-in-1 system, minimizing footprint while maximizing productivity.

Model:
DXGF18-18-6
Brand:
NANCHENG
Function:
Washing Filling Capping
Material:
SUS304/316
Control:
PLC+ Touch Screen
PLC:
Mitsubishi/Siemens/Schneider
After-sales Service Provided:
Engineers Available To Service Machinery Overseas
Certification:
CE TUV
Packaging type:
Bottles
Driven type:
Electric and pneumatic
Automatic grade:
Automatic
Application:
Food, Beverage, Commodity
Key selling points:
High-accuracy
Core components:
motor, Pump, PLC, Gear, Bearing, Gearbox, Other
Place of origin:
Jiangsu, China

Quantity:
Availability:





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Product Description

VIDEO OF CARBONATED BEVERAGE FILLING MACHINE

See the 5000BPH carbonated beverage filling machine in full operation — from bottle rinsing to precise CO₂ isobaric filling and automatic capping. Every detail is designed for accuracy, hygiene, and performance. Watch how our equipment achieves smooth filling without CO₂ loss, delivering consistently high-quality soda, cola, and sparkling beverages.

INTRODUCTION OF CARBONATED BEVERAGE FILLING MACHINE

The 5000BPH carbonated beverage filling machine is a high-efficiency 3-in-1 isobaric filling system that combines rinsing, filling, and capping in one compact frame. It’s specifically designed for carbonated beverage production lines that require precision, hygiene, and stable carbonation.

This model is suitable for small to medium beverage factories producing sparkling water, soda drinks, carbonated juices, flavored beverages, and energy drinks. The filling process adopts counter-pressure technology, ensuring minimal CO₂ loss and foam formation.

It supports PET bottles (200ml–2L), and integrates with advanced PLC control, servo-driven systems, and automatic error alarms. The design emphasizes energy efficiency, sanitation, and easy maintenance, making it a preferred solution for modern beverage producers.

WORKING PROCESS OF CARBONATED BEVERAGE FILLING MACHINE

CARBONATED BEVERAGE FILLING MACHINE Bottle Infeed & Rinsing

CARBONATED BEVERAGE FILLING MACHINE Isobaric Filling System

CARBONATED BEVERAGE FILLING MACHINE Capping Section

Bottle Infeed & Rinsing

Bottles are conveyed via an air conveyor into the rinser.

Stainless steel 304/316 grippers ensure no bottle damage.
High-pressure ionized water or pure water rinse removes dust or contaminants.
Automatic drainage and recycling system saves water and meets food-grade hygiene standards.

Isobaric Filling System

The carbonated beverage filling line uses equal-pressure (isobaric) filling.

The CO₂ gas pre-pressurizes the bottle to match the filling tank pressure.
Liquid enters smoothly with no foaming or CO₂ escape.
Each filling valve ensures accurate liquid level control (±2ml deviation).
The filling cylinder and valves are made of 316L stainless steel for corrosion resistance.

Capping Section

Automatic cap sorting, sterilizing, and feeding system.
Torque control capping heads ensure tight sealing without deformation.
Magnetic clutch structure protects bottles and ensures consistent sealing torque.
Applicable for plastic screw caps, aluminum caps, or crown caps (optional).

CO₂ Recovery & Pressure Regulation

The system automatically recycles excess CO₂, maintaining constant pressure during operation — ensuring uniform carbonation and reducing gas consumption.

Inspection & Conveying

After capping, bottles pass through fill-level detectors and cap inspection sensors. Qualified bottles are transferred automatically to labeling and packaging stations.

MAIN FEATURES OF CARBONATED BEVERAGE FILLING MACHINE

High Filling Accuracy:

Isobaric filling ensures consistent volume and carbonation levels, suitable for beverages with different gas content.

Advanced Automation:

Controlled by Siemens PLC + Touchscreen HMI, supporting real-time monitoring, fault alarm, and data logging.

Hygienic Construction:

Made of SUS304/316 stainless steel; contact parts are CIP-compatible, with no dead corners for bacterial growth.

Energy Efficiency:

Optimized motor and pneumatic systems reduce energy and gas consumption by 15–20%.

Flexible Bottle Compatibility:

Quick-change star wheels enable fast switching between 200ml–2L PET or glass bottles.

Durability & Reliability:

Equipped with ABB motor, SKF bearings, Pavee vacuum pump, and Schneider electrical components.

User-Friendly Maintenance:

Modular design allows easy access to all mechanical and electrical parts.

DXGF18-18-6 5000BPH CARBONATED BEVERAGE FILLING MACHINE TECHINCAL PARAMETERS

Model	Capacity (BPH)	Applicable Bottle	Air Pressure (Mpa)	Power Supply (KW)	Overall Dimension (mm)	Weight (KG)
DXGF 8-8-3	1000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	3.0	2300 × 1900 × 2300	1900
DXGF 12-12-5	1500	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	4.3	2500 × 1900 × 2500	2400
DXGF 18-18-6	5000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	4.8	2800 × 2150 × 2500	3600
DXGF 24-24-8	8000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	9.0	3100 × 2500 × 2500	5200
DXGF 32-32-10	10000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	10.0	3800 × 2800 × 2500	6000
DXGF 40-40-12	15000	φ=50–115 H=160–330 (200 ml – 2000 ml) round or square	0.3–0.7	11.5	4500 × 3300 × 2600	6700

DXGF18-18-6 5000BPH CARBONATED BEVERAGE FILLING MACHINE ELECTRICAL CONFIGURATION

Item	DEVICES	BR	ORIGINS
1	PLC	SIEMENS	Germany
2	Inverter
3	Touch Screen
4	Switch	Schneider	France
5	Contactor
6	Relayer
7	Solenoid Valve	FESTO	Germany
8	Drive Motor	SEW EURODRIVE
9	Reducer	SEW EURODRIVE
10	Water Pump	GRUNDFOS	Denmark
11	Main Bearing	SKF	Sweden
12	Sensor	SICK	Germany
13	Air Component	FESTO	Germany
14	Stainless Steel Frame	POSCO	Korea

COMPLETE LINE SOLUTION WITH CARBONATED BEVERAGE FILLING PRODUCTION LINE

A carbonated beverage filling production line isn’t just a single machine — it’s a complete, automated system that integrates all processes from water treatment to final packaging.

Nancheng provides turnkey carbonated beverage filling lines including:

Section	Equipment	Function
1. Water Treatment System	RO Filter + UV Sterilizer + Ozone Generator	Ensures clean, safe, and high-quality process water.
2. Mixing & Carbonation Unit	Beverage Mixing Tank + CO₂ Mixer	Accurately blends syrup, water, and CO₂ for perfect taste.
3. Bottle Blowing Machine	PET Bottle Blower	Produces high-quality PET bottles on-site, reducing logistics cost.
4. Air Conveyor System	Stainless Air Conveyor	Smoothly transfers bottles to the filler without contamination.
5. 3-in-1 Carbonated Beverage Filling Machine	Rinsing + Isobaric Filling + Capping	The core unit ensuring precise carbonation and stable output.
6. Labeling & Coding System	OPP / Shrink Sleeve Labeler + Inkjet Coder	Ensures clean labeling and date coding for traceability.
7. Packaging Machine	Shrink Wrapper / Carton Packer	Automatic grouping and shrink-wrapping for transport safety.
8. CIP Cleaning System	Automatic Cleaning Station	Cleans the pipeline and tanks automatically for food safety.

This complete carbonated beverage filling line is suitable for new investors or expanding beverage factories who want a fully automated, energy-efficient, and cost-effective production solution.

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Company Profile

ABOUT NANCHENG MACHINERY-CARBONATED BEVERAGE FILLING MACHINE

Zhangjiagang Nancheng Machinery Co., Ltd. is a leading manufacturer specializing in carbonated beverage filling machines and turnkey beverage production lines for over 18 years.

We provide customized production solutions for clients in more than 80 countries, including Europe, Africa, Southeast Asia, and South America.

Our manufacturing base covers over 10,000 m², equipped with CNC machining centers, laser cutting machines, automatic welding equipment, and advanced assembly workshops. Every carbonated beverage filling machine undergoes strict testing before shipment and complies with CE, and SGS standards.

Our Core Technologies Include:

Siemens PLC & Servo Motion Control
ABB & SEW Drive Motors
SKF Bearings (Sweden)
Schneider & Omron Electrical Systems
Automatic CO₂ Mixer and CIP Cleaning System

Why Choose Nancheng:

20+ years beverage equipment experience
Global service network with 24/7 after-sales support
Custom design according to bottle type and factory layout
Lifetime technical support and spare parts supply
One-stop solution for carbonated beverage filling production line

Our mission is to help beverage manufacturers achieve stable quality, higher productivity, and competitive cost efficiency with world-class technology.

We Supply Your Factory Design Service

We Supply Your Bottle Design Service

FAQ

FAQ OF CARBONATED BEVERAGE FILLING MACHINE

Q1: What types of beverages can the carbonated beverage filling machine handle?

A1: Our carbonated beverage filling machine is suitable for filling a wide range of carbonated drinks such as soda, cola, sparkling water, energy drinks, and flavored carbonated beverages. It maintains consistent carbonation levels and precise liquid volume through advanced isobaric filling technology.

Q2: Can the carbonated beverage filling line work with different bottle materials and sizes?

A2: Yes. The carbonated beverage filling line supports different types of PET bottles ranging from 200ml to 2L. Quick-change parts allow operators to switch bottle types in minutes, improving production flexibility.

Q3: How does the machine maintain carbonation and filling accuracy?

A3: The system uses an isobaric filling process that equalizes pressure between the tank and bottle before filling. This prevents CO₂ loss and minimizes foaming. Each filling valve provides precise liquid level control, ensuring high filling accuracy and stable product quality across your carbonated beverage filling production line.

Q4: What is included in a complete carbonated beverage filling production line?

A4: Nancheng offers a full turnkey carbonated beverage filling production line including water treatment, beverage mixing and carbonation system, bottle blowing machine, air conveyor, 3-in-1 filling machine, labeling, coding, and packaging machines. All equipment is integrated for seamless operation and efficient automation.

Q5: How is the filling temperature and pressure controlled?

A5: The carbonated beverage filling machine is equipped with an automatic PLC control system that monitors filling pressure and temperature in real time. CO₂ recovery and pressure regulation systems ensure optimal carbonation retention for every bottle.

Q6: What is the capacity range of your carbonated beverage filling machines?

A6: Our machines range from 2000BPH to 48000BPH, depending on bottle size and product requirements. The 5000BPH model is ideal for medium-scale beverage manufacturers seeking stable performance with compact footprint.

Q7: What certifications and quality standards does Nancheng follow?

A7: Every carbonated beverage filling machine is manufactured under CE, ISO9001, and SGS standards. Critical components such as PLC, motors, and sensors come from Siemens, ABB, and Schneider to ensure long-term reliability.

Q8: What kind of after-sales service does Nancheng provide?

A8: Nancheng offers global after-sales support, including on-site installation, operator training, lifetime technical guidance, and spare parts supply. Our engineers can also provide remote assistance to help optimize your carbonated beverage filling line operation.

Q9: Can the filling system be customized for my factory layout?

A9: Absolutely. Our engineering team provides complete factory layout design, line integration, and machine customization according to your bottle type, space, and production goals. Each carbonated beverage filling production line is tailor-made for your business.

Q10: Why should I choose Nancheng Machinery as my carbonated beverage filling machine supplier?

A10: With over 18 years of expertise and 2000+ successful installations worldwide, Nancheng delivers not just machines but complete carbonated beverage filling solutions — combining advanced automation, superior materials, and dependable global service to maximize your production efficiency and brand quality.