+86 182 6187 1098
BXGF24-24-8
NANCHENG
Washing Filling Capping
SUS304/316
PLC+ Touch Screen
Mitsubishi/Siemens/Schneider
Engineers Available To Service Machinery Overseas
CE TUV
Bottles
Electric and pneumatic
Automatic
Food, Beverage, Commodity
High-accuracy
motor, Pump, PLC, Gear, Bearing, Gearbox, Other
Jiangsu, China
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Product Description
Watch our glass bottle water filling machine in action — showcasing the full 3-in-1 process of rinsing, filling, and capping. The video demonstrates its precision engineering, hygienic operation, and consistent bottle handling. Ideal for premium mineral water and sparkling water brands, this compact system ensures excellent performance and durability.
The glass bottle water filling machine is designed for bottling still water, mineral water, and sparkling water with superior precision and hygiene. Built with high-grade stainless steel (SUS304/316), it meets international sanitary standards for food and beverage production.
This automatic glass water bottle filling machine uses an integrated rinse–fill–cap system, ensuring efficient operation and minimal human intervention. Its servo-driven structure, Siemens PLC, and touchscreen interface allow for fully automated control of filling temperature, liquid level, and capping torque.
Whether you produce carbonated water or natural spring water, the system guarantees perfect filling pressure balance, no foaming, and no product loss. Compact in design yet powerful in performance, it’s the ideal solution for medium-scale beverage factories looking for both reliability and long-term value.
The glass water bottle filling machine integrates advanced rinsing, filling, and capping technologies into a single automated system. Each stage is carefully engineered to ensure product hygiene, precision, and efficiency — essential for premium bottled water production.
Here’s a detailed look at how the process works:
Empty glass bottles are transported from the bottle washing or depalletizing section to the filling machine through a servo-driven conveyor system.
Sensors automatically detect bottle presence and spacing, ensuring smooth infeed without collisions or downtime. Bottles are accurately positioned under the rinsing nozzles using pneumatic clamping devices for stable handling.
In this stage, bottles undergo thorough internal cleaning using high-pressure sterile water or ionized air.
Rinsing Nozzles: Each nozzle is made from stainless steel 304 and designed for 360° coverage of the bottle’s inner wall.
Water Recycling System: The machine includes a two-stage rinsing system, where the first stage uses recycled water and the second uses pure water, reducing water waste.
Rinsing Time: Each bottle is rinsed for 3–4 seconds, ensuring complete sanitation before filling.
Hygiene Control: The rinsing section is enclosed with a transparent safety guard to prevent contamination from the external environment.
Once the bottles are cleaned, they are automatically transferred to the filling turret. The gravity or isobaric filling system begins depending on the product type (still or carbonated water).
Filling Valves: Precision-engineered SUS304 or SUS316L stainless steel valves ensure consistent liquid flow and accurate filling levels.
Filling Control: The system maintains a constant pressure to prevent foaming or splashing.
Temperature Control: For warm or mineral water, filling temperature is automatically adjusted between 20°C and 35°C to preserve product quality.
CIP Integration: The entire liquid circuit can be cleaned using CIP (Clean-In-Place) for internal sterilization, minimizing downtime between production shifts.
No-Contact Filling: The nozzle does not touch the bottle neck, ensuring strict hygiene standards.
After filling, bottles move to the capping turret, where stainless steel crowning heads or twist caps are applied with precision.
Cap Sorting & Feeding: The automatic cap elevator and sorting bowl ensure continuous, correctly oriented cap delivery.
Capping Head Design: Each head uses a magnetic torque control system to apply consistent sealing force — avoiding over-tightening or leakage.
Cap Detection System: Photoelectric sensors verify cap presence; the machine automatically stops if no caps are detected to prevent product waste.
Hygienic Protection: The capping area is completely sealed and equipped with an air purification filter to maintain a clean environment.
Once capped, bottles pass through a light inspection unit that checks for:
Correct filling level
Cap tightness and alignment
Bottle transparency and cleanliness
Bottles failing inspection are automatically rejected and separated from the main conveyor. Qualified bottles proceed to labeling or secondary packaging.
The entire glass water bottle filling machine operates under a centralized PLC control system (Siemens or Mitsubishi), with real-time data shown on the touch screen HMI:
Bottle count and output rate
Filling volume and pressure
Rinsing water usage
Fault diagnosis and alarm display
This automation ensures stable operation, minimal human intervention, and higher overall productivity.
To meet specific production needs, Nancheng offers several upgrade options for the glass bottle water filling machine:
UV sterilization unit for enhanced hygiene
Nitrogen injection system to extend shelf life
HEPA air filtration system for dust-free environments
Automatic bottle height adjustment for multi-format production
Project | Glass Water Bottle Filling Machine | |||||
Model | BXGF 8-8-3 | BXGF 14-12-5 | BXGF 18-18-6 | BXGF 24-24-8 | BXGF 32-32-10 | BXGF 40-40-12 |
Capacity (BPH) | 1000 | 2000 | 5000 | 8000 | 10000 | 15000 |
Applicable bottle | φ=50-115 H=160-330 (200ML TO 2000ML) round or square | |||||
Air pressure (Mpa) | 0.3-0.7 | |||||
Power supply | 2.8 KW | 3.0KW | 3.8 KW | 5.5 KW | 7.5 KW | 10.5 KW |
Overall dimension(mm) | 2100× 1800× 2700 | 2600× 2100× 2500 | 3200× 2300× 2700 | 4200× 2600× 2700 | 4800× 2800× 2700 | 5700× 3600× 2700 |
Weight (KG) | 2300 | 3500 | 4600 | 6500 | 8500 | 12000 |
Item | DEVICES | BR | ORIGINS |
1 | PLC | SIEMENS | Germany |
2 | Inverter | ||
3 | Touch Screen | ||
4 | Switch | Schneider | France |
5 | Contactor | ||
6 | Relayer | ||
7 | Solenoid Valve | FESTO | Germany |
8 | Drive Motor | SEW EURODRIVE | |
9 | Reducer | SEW EURODRIVE | |
10 | Water Pump | GRUNDFOS | Denmark |
11 | Main Bearing | SKF | Sweden |
12 | Sensor | SICK | Germany |
13 | Air Component | FESTO | |
14 | Stainless Steel Frame | POSCO | Korea |
Nancheng Machinery provides complete water production line solutions centered around our glass bottle water filling machine, helping beverage manufacturers build a fully automated and hygienic production facility from start to finish. Whether you are producing premium mineral water, sparkling water, or flavored water, our complete glass bottle filling line ensures smooth operation, consistent product quality, and maximum efficiency.
Before filling begins, raw water passes through a comprehensive water treatment system, which guarantees the purity and taste required for high-end bottled water.
This system typically includes:
Multi-media filter for removing sediments and suspended solids
Activated carbon filter for chlorine and odor removal
Precision filter for fine filtration
Reverse osmosis (RO) system for deep purification
UV sterilizer and ozone generator for final disinfection
This process ensures that the water used in your glass bottle water filling line meets international food-grade safety standards, creating a foundation for your premium bottled water brand.
In a glass water bottle filling production line, bottle cleanliness is crucial.
Empty bottles are loaded into the automatic depalletizer and transported to the rinsing unit, where they are cleaned thoroughly using high-pressure sterile water or ionized air.
Fully automatic bottle infeed system
Inner and outer washing with filtered water
Drip-drying section to remove residual water
Optional hot water rinsing for better sterilization
This ensures every bottle is 100% clean and ready for filling, maintaining product integrity and safety.
The glass bottle water filling machine is the heart of the line. It performs rinsing, filling, and capping in one integrated process with precision and stability.
Rinsing Section: Cleans bottles thoroughly before filling.
Filling Section: Uses a gravity or isobaric filling system for accurate liquid control and to prevent spillage.
Capping Section: Automatically applies aluminum caps, plastic screw caps, or crown caps using torque-controlled magnetic cappers.
The filling process is fully enclosed within a stainless-steel safety frame, ensuring hygiene and operator safety. All components in contact with water are made from SUS304/316L stainless steel, guaranteeing corrosion resistance and long-term durability.
Once bottles are filled and sealed, they move to the labeling section, where various options are available:
Hot melt glue labeling machine for OPP or BOPP labels
Adhesive sticker labeling machine for front and back labels
Shrink sleeve labeling machine for 360° label coverage
Each labeling solution can be customized to match your bottle shape and brand style, enhancing your product’s shelf appeal in the competitive bottled water market.
After labeling, bottles pass through an inkjet printer or laser coding system, which prints the production date, batch number, and expiry date.
Following that, a light inspection system checks the fill level, cap tightness, and label position to ensure 100% quality control before packaging.
The final step in the complete glass bottle water filling line is automatic packaging.
Nancheng offers flexible packaging solutions according to your factory layout:
Film shrink wrapping machine (for multiple bottles in a pack)
Carton packing machine (for premium bottled water presentation)
Robotic palletizing system for stacking and wrapping finished products
These systems reduce labor costs, improve packaging precision, and ensure stable logistics for delivery.
The entire glass bottle water filling production line is managed by a PLC & HMI control system (Siemens or Mitsubishi).
Features include:
Touch-screen operation with real-time monitoring
Automatic fault detection and alarm system
Production data recording and management
Easy changeover for different bottle sizes
This high level of automation ensures reliable operation, stable output, and minimal downtime.
Semi automatic blow molding machine for you choose
Automatic l type shrink packing wrapping machine for you choose
Company Profile
Founded in 2005, Nancheng Machinery is one of China’s leading manufacturers specializing in beverage filling machines and complete filling line solutions. With more than 20 years of experience in the beverage machinery industry, we provide advanced technology, engineering expertise, and turnkey service to clients in over 100 countries worldwide.
Our production base, located in Zhangjiagang City, covers more than 8,000㎡ and is equipped with CNC machining centers, stainless steel fabrication workshops, and precision testing labs. Each filling machine, whether it’s a glass bottle water filling machine, carbonated beverage filling machine, or juice filling line, is designed and built according to European quality standards and certified by CE, ISO, and SGS.
At Nancheng, we don’t just sell machines — we deliver complete beverage production solutions. From water treatment systems, bottle washing, filling and capping, labeling, to packaging and palletizing, our filling line solutions help customers establish modern, automated, and hygienic bottling factories that meet international beverage standards.
Our Key Advantages:
Comprehensive Turnkey Solutions: Covering the full process from raw water purification to finished product packaging.
Flexible Production Capacity: Machines available from 2,000BPH to 48,000BPH, suitable for small to large-scale beverage plants.
Premium Components: Equipped with Siemens PLC, ABB motors, Schneider electricals, and SKF bearings to ensure reliability and long lifespan.
OEM & Customization Service: Tailored designs for various bottle materials — PET, glass, or aluminum can — and beverage types including water, juice, carbonated drinks, soda, and more.
Strong Global Support: We provide installation, operator training, spare parts, and lifetime technical service, ensuring continuous production efficiency.
Our mission is simple: to be your long-term filling solution partner, helping beverage producers worldwide achieve higher efficiency, lower operating costs, and superior product quality.
Choose Nancheng Machinery — your trusted partner for glass bottle water filling machines, carbonated beverage filling lines, and complete beverage production systems that bring your brand to life with technology, precision, and reliability.
When you invest in a complete glass bottle water filling line, Nancheng provides more than machines — we deliver turnkey factory design and installation service.
Our engineering team supports:
Factory layout planning and equipment positioning
Utility connection diagrams (electricity, air, water)
On-site installation and training
After-sales maintenance and remote support
With over 20 years of experience, Nancheng has exported complete beverage filling solutions to over 100 countries, helping clients build modern, efficient production plants that meet global standards.
Nancheng Machinery provides a custom bottle design service to help you create unique, market-ready PET or glass bottles that perfectly match your brand and product. Our professional design team works closely with clients to develop bottle shapes, volumes, and labeling areas that balance aesthetics, strength, and cost-efficiency.
Using advanced 3D modeling and mold design technology, we ensure every bottle performs flawlessly on the filling, capping, and packaging line. Whether for sparkling water, juice, soda, or carbonated drinks, our engineers design bottles that maintain pressure resistance, stability, and shelf appeal.
From concept to mold production, Nancheng offers a one-stop bottle solution — making your product stand out on the shelf while running smoothly through your bottle filling equipment.
From concept to commissioning, Nancheng Machinery ensures that every part of your glass water bottle filling line works seamlessly together.
Our goal is to help you:
Launch your water brand faster
Maintain consistent product quality
Reduce operating costs
Achieve long-term profitability
With reliable technology, customized service, and a deep understanding of beverage production, Nancheng is your trusted global partner for glass bottle water filling machine and complete line solutions.
FAQ
A1: Our glass bottle water filling machine is specially designed for glass bottles of various shapes and sizes, typically from 200ml to 1.5L. With quick mold change and automatic adjustment, it ensures smooth operation for both flat and round glass bottles, suitable for mineral water, still water, and sparkling water production.
A2: Yes, we offer both options. The non-carbonated water filling machine works for mineral or purified water, while the carbonated glass bottle water filling line includes CO₂ injection and pressure control to preserve carbonation during filling.
A3: Each automatic glass bottle filling line uses food-grade stainless steel (SUS304/316), with CIP automatic cleaning system, bottle sterilization rinsing, and no-contact filling valves to guarantee high hygiene standards and avoid contamination inside the bottle.
A4: Absolutely. Nancheng offers a complete turnkey solution, including water treatment system, bottle washing, glass bottle filling and capping machine, labeling, date coding, shrink wrapping, and carton packaging — forming a fully automated glass bottle water production line.
A5: We provide different models from 2,000BPH to 24,000BPH, depending on your factory layout and bottle type. Each glass water bottle filling machine is customizable to your required speed and product specifications.
A6: Nancheng offers on-site installation, operator training, and lifetime technical support. Our engineers guide your team through testing, operation, and maintenance. We also supply spare parts and online support to keep your water bottling line running efficiently.
A7: With over 15 years of experience and installations in 80+ countries, Nancheng provides European-standard glass bottle water filling machines with reliable performance, low energy consumption, and advanced automation. Our machines integrate Siemens PLC, ABB motors, and Schneider components to ensure durability and precision in every production.
